Heat-Driven Engine With a Stimulated Phase-Change Working Medium

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Solution Overview

Problem

Existing heat engines are limited in efficiency when harvesting thermal energy from low-temperature sources due to their reliance on temperature differences between heat sources and sinks, and existing phase change material engines are inefficient in utilizing the full phase change expansion of materials like nitinol.

Innovation Solution

A heat-driven engine utilizing a thermally conductive path and a phase change material working medium with a low-to-high and high-to-low temperature transformation, coupled with a heat pump that applies and removes stimulus to drive the working medium through phase changes, allowing efficient energy conversion without relying on a cold reservoir.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heat engines are used with low-temperature heat sources, then the engine can operate with available low-temperature thermal energy, but the efficiency and power output are low due to reliance on temperature difference between heat source and sink

Engineering Contradiction:
Improveheat source temperatureVSAvoidenergy conversion efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent utilizes phase change materials (such as nitinol alloys) that undergo solid-phase transformations at specific temperatures. The working medium transitions between austenite and martensite phases, exploiting the latent heat of transformation and volume change during phase transition to generate mechanical work, thereby efficiently converting low-temperature thermal energy without requiring a cold reservoir

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention changes the operating parameters of the heat engine by using materials with specific phase transformation temperatures matched to low-temperature heat sources. By selecting phase change materials with transformation temperatures corresponding to the available heat source temperature, the engine achieves high efficiency operation at low temperatures, decoupling efficiency from the temperature difference between source and sink

Inventive Principle:
Principle #35Parameter changes

2Temperature

If phase change materials like nitinol are used in heat engines, then the engine can utilize low-temperature heat sources, but the existing designs are inefficient and do not fully utilize the phase change expansion

Engineering Contradiction:
Improveheat source temperatureVSAvoidpower output
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent fully exploits the phase change expansion of nitinol working medium by designing the engine to capture the volume change during austenite-martensite transformation. The phase transition induces significant dimensional changes that directly drive the engine's moving components, maximizing the conversion of thermal energy to mechanical work and achieving high power output from low-temperature sources

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention implements dynamic control of the phase change process through timed application and removal of stimulus to the heat pump. By dynamically cycling the phase transformation of the working medium and coordinating it with the engine's operational cycle, the system maximizes power output while maintaining efficient utilization of the phase change expansion throughout each cycle

Inventive Principle:
Principle #15Dynamics

3Temperature

If existing phase change material engines are designed, then they can operate with low-temperature sources, but they do not fully insulate the heat source from the heat sink resulting in inefficient heat utilization

Engineering Contradiction:
Improveheat source temperatureVSAvoidheat loss
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates the cold reservoir component from the traditional heat engine cycle. By using phase change materials that transform at specific temperatures, the engine operates isothermally during phase transition, requiring no heat rejection to a cold sink. This extraction of the cold reservoir eliminates the associated heat loss and simplifies the system architecture

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts what would traditionally be waste heat (the heat that must be rejected to the cold reservoir in conventional engines) into useful work by utilizing it to drive the phase change of the working medium. The heat that cannot be converted to work during phase transition is stored as latent heat in the material structure, effectively eliminating heat loss to the environment

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances energy conversion efficiency by recycling thermal energy and eliminating the need for a cold reservoir, increasing the engine's efficiency and power output from low-temperature thermal sources.

Implementation Method 1

A stimulus is applied to the heat pump, causing a phase change and an associated release of thermal energy, to drive the working medium above its low-to-high temperature of transformation

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the stimulus is removed from the heat pump, causing the phase change to reverse, and an associated intake of thermal energy, to drive the working medium below its high-to-low temperature of transformation

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

heat flow through the thermally conductive path maintains the working medium at a temperature range that permits the heat pump to drive the working medium temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2585686B1Heat driven engine and method for operating a heat driven engine
Publication Date: 2020.08.05 TICE NEIL
  • EP2585686B1 patent drawingFigure 1
  • EP2585686B1 patent drawingFigure 2~3
  • EP2585686B1 patent drawingFigure 4~5A

AI summary

A heat-driven engine includes a thermally conductive path into the engine, from a heat source and a working medium of a thermostrictive material, having a first temperature of transformation, positioned adjacent to the thermally conductive path. Also, a heat pump of phase change material is positioned adjacent to the working medium and an actuator is controlled to apply stimulus to the heat pump, causing a phase change and an associated release of thermal energy, to drive the working medium above its low-to-high temperature of transformation and controlled to alternatingly remove the stimulus from the heat pump, causing the phase change to reverse, and an associated intake of thermal energy, to drive the working medium below its high-to-low temperature of transformation. Also, heat flow through the thermally conductive path maintains the working medium at a temperature range permitting the heat pump to drive the working medium temperature, in the manner noted.