Storage Battery Diagnosis Using Pseudo-Random Pulses and Machine Learning

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Solution Overview

Problem

Existing methods for diagnosing storage battery deterioration require extensive Fourier analysis and fitting calculations, which are time-consuming and labor-intensive, making them inefficient for rapid assessment.

Innovation Solution

A diagnosis apparatus using a pseudo-random pulse signal to measure current and voltage changes, combined with a machine learning model to estimate the battery's internal state directly from these measurements, reducing the need for Fourier analysis and fitting calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Fourier analysis and fitting calculations are performed to estimate battery internal state, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improveestimation accuracy of internal stateVSAvoiddiagnosis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the traditional mechanical calculation system (Fourier analysis and fitting calculations) with a neural network-based system. The neural network is trained offline using impedance frequency characteristics and equivalent circuit model calculations, then deployed for rapid online estimation of battery internal states, eliminating the need for time-consuming real-time mathematical computations while maintaining high accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs preliminary training of the neural network using equivalent circuit model calculations and impedance frequency characteristics before actual battery diagnosis. This pre-computation phase creates a trained model that can rapidly estimate internal states during operation, avoiding the need to perform Fourier analysis and fitting calculations in real-time

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If traditional impedance measurement methods are used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveimpedance measurement accuracyVSAvoidanalysis process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the complex analytical system consisting of Fourier analysis modules and fitting calculation algorithms with a pre-trained neural network. This substitution maintains the ability to accurately estimate internal states from impedance measurements while dramatically simplifying the device architecture and reducing computational complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If Fourier analysis is performed on temporal changes in current and voltage, then measurement precision is improved, but productivity decreases

Engineering Contradiction:
Improveimpedance frequency characteristics accuracyVSAvoiddiagnosis speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent substitutes the time-consuming Fourier analysis process with a neural network that has been pre-trained to directly map current and voltage temporal changes to internal state estimates. This enables rapid diagnosis without sacrificing measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent performs the computationally intensive Fourier analysis and equivalent circuit model fitting in advance during the neural network training phase. The trained network then uses these pre-computed relationships to rapidly estimate internal states during actual battery operation, significantly improving diagnosis speed

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250290988A1Diagnosis apparatus, diagnosis system, and diagnosis method of storage battery
Publication Date: 2025.09.18 KK TOSHIBA
  • US20250290988A1 patent drawing
  • US20250290988A1 patent drawing
  • US20250290988A1 patent drawing

AI summary

In an embodiment, a diagnosis apparatus includes a processing circuit, and the processing circuit measures temporal changes in current and voltage of a storage battery where a pseudo-random pulse signal of current is input to the storage battery. By using a machine learning model which outputs an internal state of the storage battery in response to input of electrical characteristic data based on current time series data and voltage time series data of the storage battery, the processing circuit inputs target electrical characteristic data based on a measurement result regarding the temporal changes in the current and the voltage as the electrical characteristic data to the machine learning model, and estimates the internal state of the storage battery based on a result of outputting from the machine learning model in response to the input of the target electrical characteristic data.