Strain-Compensated InGaAs/GaAsP Quantum Well for Semiconductor Light-Emitting Devices

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Solution Overview

Problem

Semiconductor light-emitting devices face degradation in light emission characteristics due to lattice mismatch and strain-induced crystal defects, leading to inefficient infrared light emission.

Innovation Solution

A strain-compensation-type multi-quantum well (MQW) structure is implemented, using InGaAs quantum well layers and GaAsP barrier layers with specific layer thicknesses and compositions to balance strain amounts, preventing lattice relaxation and crystal defects, and optimizing the light emission wavelength and carrier confinement effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional light-emitting structure is used, then the device is simple to manufacture, but lattice mismatch and strain-induced crystal defects occur leading to degraded light emission characteristics

Engineering Contradiction:
Improvelight emission characteristicsVSAvoidMQW structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The light-emitting layer is segmented into multiple quantum well layers (InGaAs) alternately stacked with barrier layers (GaAsP), forming a multi-quantum well structure. This segmentation allows each layer to have optimized thickness and composition to balance strain amounts, preventing lattice relaxation and crystal defects while improving light emission characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite material structures by combining InGaAs quantum well layers with GaAsP barrier layers. The GaAsP barrier layers have smaller lattice constants than the InGaAs quantum well layers, creating a composite structure that balances strain amounts and prevents crystal defects, thereby improving reliability of light emission.

Inventive Principle:
Principle #40Composite materials

2Reliability

If quantum well layers with larger lattice constants are used, then carrier confinement effect is improved, but strain amount increases leading to crystal defects

Engineering Contradiction:
Improvecarrier confinement effectVSAvoidstrain-induced crystal defects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of strain in InGaAs quantum well layers into a beneficial effect by introducing GaAsP barrier layers with smaller lattice constants. The strain in the barrier layers compensates for the strain in the quantum well layers, transforming the potential harm of strain-induced defects into a benefit of strain balance that maintains crystal quality while preserving carrier confinement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes material parameters by selecting specific compositions and thicknesses for InGaAs quantum well layers and GaAsP barrier layers. The lattice constants, layer thicknesses, and material compositions are carefully controlled to balance strain amounts, optimizing both carrier confinement effect and preventing crystal defects through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The strain-compensation-type MQW structure enhances light emission characteristics by balancing strain amounts, improving infrared light output and stability, while maintaining elastic deformation within critical limits, thus overcoming the limitations of existing technologies.

Implementation Method 1

The light-emitting layer includes at least one quantum well layer and barrier layers alternately stacked. The quantum well layer includes a first semiconductor mixed crystal having a larger lattice constant than a lattice constant of the semiconductor substrate. The barrier layer each includes a second semiconductor mixed crystal having a smaller lattice constant than the lattice constant of the semiconductor substrate. The quantum well layer and the barrier layers are provided such that a first strain amount of the quantum well layer is greater than a second strain amount of the barrier layer.

Methodology Applied
Scientific EffectLattice mismatch strain compensation: Elasticity

Data Source

PatentUS11728458B2Semiconductor light-emitting device
Publication Date: 2023.08.15 KK TOSHIBA
  • US11728458B2 patent drawing
  • US11728458B2 patent drawing
  • US11728458B2 patent drawing

AI summary

A semiconductor light-emitting device includes a semiconductor substrate and a light-emitting layer on the semiconductor substrate. The light-emitting layer includes at least one quantum well layer and barrier layers alternately stacked. The quantum well layer includes a first semiconductor mixed crystal having a larger lattice constant than a lattice constant of the semiconductor substrate. The barrier layers each includes a second semiconductor mixed crystal having a smaller lattice constant than the lattice constant of the semiconductor substrate. The quantum well layer includes a first strain amount that is a product of the layer thickness thereof and a first strain ratio. The barrier layer each includes a second strain amount that is a product of the layer thickness thereof and a second strain ratio. The quantum well layer and the barrier layers are provided such that the first strain amount is greater than the second strain amount.