Stretchable Ionic Tribolayer for Conductive Wearable TENGs

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Solution Overview

Problem

Existing wearable electronics require stretchable electrode materials with high conductivity and low charge leakage, as conventional metals and carbon are not stretchable, and hydrogel and solid conductors have limitations in conductivity and leakage risks.

Innovation Solution

A surfactant-protected ionic conductive material made from a stretchable polymer with added surfactant and ionic salt, such as WPU with sodium laureth sulfate and 1-methylimidazole chloride, is used as both the positive tribolayer and electrode, enhancing conductivity and preventing separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional metals and carbon are used as electrode materials, then excellent conductive properties are achieved, but stretchability is lost

Engineering Contradiction:
Improveconductive propertiesVSAvoidstretchability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the fundamental parameters of the electrode material by transitioning from conventional metals and carbon to ionic conductors. This involves selecting polymers with appropriate glass transition temperatures and mechanical properties, adjusting ionic salt concentrations, and controlling water content to achieve both high conductivity (≥10⁻³ S/m) and exceptional stretchability (≥500% elongation).

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite electrode materials by combining polymers, ionic salts, and water in specific ratios. The composite structure integrates the flexibility and stretchability of polymers with the ionic conductivity of salt solutions, achieving a synergistic effect where the material exhibits both mechanical compliance and electrical functionality suitable for wearable devices.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If hydrogel conductors are used, then stretchability is improved, but gel leaks and charge leakage risks increase

Engineering Contradiction:
ImprovestretchabilityVSAvoidcharge leakage
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies local quality control by optimizing the water content and ionic salt distribution within the polymer matrix. By controlling the local concentration of ionic species and the crosslinking density in specific regions, the material achieves uniform ionic conductivity while maintaining structural integrity and preventing charge leakage pathways.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of using hydrogel structures that inherently leak, the patent inverts the approach by using solid polymer matrices with embedded ionic conductors. This inversion eliminates the liquid-like behavior that causes gel leakage while maintaining ionic conductivity through the solid polymer-ionic salt-water composite structure.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material achieves high conductivity (5×10−3 mS/cm) and electric output (300 V open circuit voltage, 30 μA short circuit current) with excellent stretchability (550% elongation at break), suitable for wearable devices.

Implementation Method 1

a stretchable polymer to which a surfactant and ionic salt are added

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

ionic salt are added, is used as both the positive tribolayer and electrode, enhancing conductivity

Methodology Applied
Scientific EffectDissociation: Ionisation

Implementation Method 3

a surfactant-protected ionic conductive material made from a stretchable polymer with added surfactant and ionic salt

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 4

Triboelectric nanogenerators are particularly useful for harvesting kinetic energy from motions

Methodology Applied
Scientific EffectTriboelectric effect: Triboelectric Effect

Implementation Method 5

When the two tribolayers separate, opposite charges are induced on attached electrodes, wherein a potential is formed

Methodology Applied
Scientific EffectElectrostatic induction: Electrostatic Induction

Data Source

PatentUS20250266458A1Surfactant-protected stretchable and conductive tribopositive material and its application in sensors and energy harvesters
Publication Date: 2025.08.21 CITY UNIVERSITY OF HONG KONG
  • US20250266458A1 patent drawing
  • US20250266458A1 patent drawing
  • US20250266458A1 patent drawing

AI summary

There is provided a triboelectric nanogenerator which includes a negative electrode, a negative tribolayer, a positive tribolayer, and a positive electrode. The positive tribolayer and the positive electrode are made of the same material. The material is a surfactant-protected ionic conductive material.