Stretchable Light-Emitting Array Curved Conductive Lines

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Solution Overview

Problem

Existing light-emitting arrays face challenges in efficiently connecting and spacing light-emitting chips for optimal luminance and durability, particularly in flexible and stretchable configurations, which affects their performance in applications like displays and backlights.

Innovation Solution

A light-emitting array design featuring semiconductor light-emitting chips connected by a conductive line with segments of different curvature radii, allowing for stretchable and extendable connections that maintain electrical contact while increasing the distance between chips, enhancing flexibility and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If light-emitting chips are connected using straight conductive lines, then electrical connection is simple, but the array lacks flexibility and cannot be stretched

Engineering Contradiction:
ImproveflexibilityVSAvoidconductive line structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The conductive line is divided into multiple segments with different curvature radii. The first segment has a first curvature radius and the second segment has a second curvature radius different from the first. This segmentation allows the conductive line to be stretched while maintaining electrical connection between light-emitting chips.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive line incorporates curved segments with different curvature radii instead of straight lines. The first segment has a first curvature radius and the second segment has a second curvature radius, enabling the structure to accommodate stretching and deformation while maintaining connectivity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Illumination intensity

If light-emitting chips are spaced closer together, then the array structure is compact, but luminance and durability are reduced

Engineering Contradiction:
ImproveluminanceVSAvoiddistance between chips
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The conductive line structure is designed to be dynamically adjustable in terms of the distance it spans between chips. By using segments with different curvature radii, the effective distance between chips can be increased while the conductive line maintains its connecting function, allowing for optimized luminance and durability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the conductive line is made rigid to ensure stable electrical contact, then connection reliability is high, but the array cannot be stretched or deformed

Engineering Contradiction:
Improveelectrical contact stabilityVSAvoidstretchability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The conductive line is segmented into portions with different curvature radii, allowing each segment to maintain electrical connectivity while accommodating deformation. The first segment with its specific curvature radius and the second segment with a different curvature radius work together to provide both stability and flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The curvature radius parameter of the conductive line is varied across different segments. The first segment has a first curvature radius and the second segment has a second curvature radius, allowing the structure to change its geometric parameters to accommodate stretching while maintaining electrical contact.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10326065B2Light-emitting array
Publication Date: 2019.06.18 ENNOSTAR CORP
  • US10326065B2 patent drawing
  • US10326065B2 patent drawing
  • US10326065B2 patent drawing

AI summary

The present application discloses a light-emitting array, comprising a first light-emitting chip; a second light-emitting chip; and a conductive line electrically connected to the first light-emitting chip and the second light-emitting chip, wherein the conductive line includes a first segment and a second segment having a radius curvature different from that of the first segment.