Stud-to-Tie Strap Fastener With Pivot Clamp for Easy Removal

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Solution Overview

Problem

Existing fasteners used to connect threaded studs and tie straps are difficult to remove and often damage when attempting to reposition wires or fluid lines in vehicles, leading to the need for a reusable and easily removable fastener solution.

Innovation Solution

A fastener design featuring a body and clamp that pivot relative to each other, with snapable engagement and release mechanisms, allowing for quick assembly and disassembly without damaging the fastener or tie strap.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If internal barbs are used to retain the fastener on the threaded stud, then the fastener can be securely connected, but the fastener becomes difficult to remove and may be damaged during removal attempts

Engineering Contradiction:
Improveconnection securityVSAvoidremoval ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fastener employs a resilient arm that can dynamically change its state between engaged and disengaged positions. The resilient arm is biased to engage with the threaded stud during installation, providing secure connection. During removal, the resilient arm can be deliberately disengaged from the threaded stud, allowing easy removal without damage. This dynamic state change resolves the contradiction between secure connection and easy removal.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the fastener is designed for secure retention on the threaded stud, then the connection is reliable, but the tie strap and fastener must be replaced instead of being reused

Engineering Contradiction:
Improveconnection securityVSAvoidreusability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The fastener design enables recovery and reuse of both the fastener and tie strap. The resilient arm can be deliberately disengaged from the threaded stud, and the clamp can be opened to release the tie strap, allowing all components to be recovered and reused. This eliminates the need to discard and replace components after a single use, resolving the contradiction between reliable connection and reusability.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If the fastener uses a resilient arm with internal barbs for engagement, then the fastener can be quickly assembled, but the removal process damages the fastener requiring replacement

Engineering Contradiction:
Improveassembly speedVSAvoidremoval ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The resilient arm provides quick assembly through automatic engagement with the threaded stud. For removal, the resilient arm can be deliberately disengaged, enabling easy removal without damage. This dynamic design maintains high assembly speed while eliminating damage during removal, resolving the contradiction between assembly productivity and removal ease.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick assembly and easy removal of the fastener from threaded studs, facilitating repositioning of components without damage, thereby reducing waste and improving manufacturing efficiency.

Implementation Method 1

The body includes a first resilient arm

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The clamp is pivotably engaged with the body

Methodology Applied
Scientific EffectHinge: Hinge

Data Source

PatentUS11655835B2Serviceable stud-to-tie strap fastener
Publication Date: 2023.05.23 ILLINOIS TOOL WORKS INC
  • US11655835B2 patent drawing
  • US11655835B2 patent drawing
  • US11655835B2 patent drawing

AI summary

An example fastener includes a body and a clamp. The body includes a first resilient arm. The clamp is pivotably engaged with the body.