Subfin Gate Structure Layout to Cut Parasitic Capacitance

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Solution Overview

Problem

As integrated circuits scale downward in size, parasitic effects from semiconductor subfins beneath semiconductor regions form parasitic junctions and capacitors, reducing transistor switching speed and degrading performance.

Innovation Solution

A sacrificial material layer is deposited along the bottom of a gate trench to prevent the gate structure from forming around the sides of subfins, followed by removing the semiconductor material of the subfins from the backside and filling the resulting cavities with dielectric materials, ensuring the gate structure does not extend below the top surface of dielectric subregions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gate structure is formed to extend around the sides of subfins, then the transistor control is improved, but parasitic capacitance increases and switching speed decreases

Engineering Contradiction:
Improvetransistor controlVSAvoidswitching speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent removes the harmful subfin structures from beneath the semiconductor regions, extracting the source of parasitic capacitance while maintaining the beneficial gate control through alternative structural arrangements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potentially harmful gate-subfin junctions into beneficial configurations by preventing gate structure formation around subfins, thereby eliminating parasitic effects while preserving transistor control through the main gate structure

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If integrated circuits are scaled downward in size, then device density is improved, but parasitic effects from subfins increase and degrade performance

Engineering Contradiction:
Improvedevice densityVSAvoidparasitic effects
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the harmful subfin structures that generate parasitic effects, allowing high-density integration without the performance degradation caused by parasitic capacitance and junction effects

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different structural treatments to different regions: subfins are removed beneath semiconductor regions to eliminate parasitic effects, while the main fin structures are retained to provide transistor channel regions for high-density device operation

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4661619A1Subfin engineering to improve semiconductor device performance
Publication Date: 2025.12.10 INTEL CORP
  • EP4661619A1 patent drawingFigure 1A~1B
  • EP4661619A1 patent drawingFigure 2A~2B
  • EP4661619A1 patent drawingFigure 2C~2D

AI summary

Techniques are provided herein to form semiconductor devices with gate structures that do not extend below a top surface of dielectric subregions. A semiconductor device includes a gate structure around or otherwise on a semiconductor region. A lower end of the fin of semiconductor material includes a subfin adjacent to a dielectric fill. A sacrificial material layer is deposited before the formation of the gate structure to prevent the gate structure from forming along the sides of the subfin. This sacrificial layer may then be removed from the backside of the structure along with the semiconductor material of the subfin. The subfin area may be replaced with one or more dielectric materials formed on the backside. As a result, the device performance is improved by lowering the parasitic capacitance caused by having the gate structure on either side of the dielectric structure replacing the subfin region.