Semiconductor Package Substrate Extensions for Dense Optical-Electrical I/O

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Solution Overview

Problem

Existing semiconductor device packaging methods face challenges in efficiently accommodating both electrical and optical interconnects, leading to increased complexity, parasitic losses, and limited connection density, which are inadequate for high-performance computing systems.

Innovation Solution

The integration of substrate extensions with electrical and optical connections, allowing for customized base substrates that support both types of interconnects, reducing signal routing through the module and motherboard, and optimizing connection density without increasing module size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional semiconductor device packaging methods are used to accommodate both electrical and optical interconnects, then connection density is limited, but device complexity and parasitic losses increase

Engineering Contradiction:
Improveconnection densityVSAvoidpackaging complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The packaging structure is segmented into distinct electrical interconnect regions and optical interconnect regions, allowing each type of connection to be optimized independently while maintaining high overall connection density. The substrate is divided into multiple connection areas that can be separately configured for electrical or optical connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes three-dimensional packaging arrangements and vertical stacking to increase connection density without proportionally increasing the footprint area. Multiple interconnect layers are stacked vertically, allowing high-density connections in a compact form factor while reducing routing complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If signal routing is extended through the module and motherboard, then connection reach is improved, but parasitic losses and power consumption increase

Engineering Contradiction:
Improvesignal routing lengthVSAvoidparasitic losses
Core Design Contradiction:
Length of stationary objectVSLoss of energy

Solution Approach 1:

The patent introduces intermediate connection structures and localized routing paths that serve as mediators between computational modules, reducing the need for long-distance signal routing through the entire motherboard. Signal paths are optimized to terminate at nearby interconnect points, minimizing parasitic losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If module size is increased to accommodate more interconnects, then connection density is improved, but system scalability is limited

Engineering Contradiction:
Improveinterconnect capacityVSAvoidsystem scalability
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The packaging structure is designed with universal interconnect interfaces that can accommodate both electrical and optical connections using the same fundamental substrate architecture. This multi-functional design allows the same module format to support different interconnect configurations, enabling system scalability without requiring multiple module sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The interconnect configuration is made dynamic and reconfigurable, allowing the system to adapt the number and type of connections based on computational needs. The packaging supports flexible routing and configurable connection patterns that can be adjusted without changing the physical module size.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12461324B2Systems and methods for packaging semiconductor devices with scalable interconnects
Publication Date: 2025.11.04 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US12461324B2 patent drawing
  • US12461324B2 patent drawing
  • US12461324B2 patent drawing

AI summary

The present invention is directed to semiconductor devices and packages. According to an exemplary embodiment, one or more substrate extensions are coupled to a base substrate, with portions of one or more substrates extending beyond the base substrate. Electrical and/or optical connections are connected to these substrate extensions. There are additional embodiments as well.