Substrate Reinforcing Layout for Chip Crack Prevention

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Solution Overview

Problem

Conventional packaging substrates face issues with poor adhesion and stress dispersion due to small contact areas between reinforcing portions and the substrate body, leading to potential falling off and cracking of semiconductor chips.

Innovation Solution

A substrate structure with reinforcing portions featuring dummy pads and trace lines connected to them, increasing the contact area and stress dispersion, including designs with curved or angled line segments to enhance adhesion and prevent cracking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If reinforcing portions are designed as dummy pad structures without electrical connection, then the substrate structural strength is enhanced, but the contact area between reinforcing portions and substrate body becomes extremely small, resulting in poor adhesion

Engineering Contradiction:
Improvesubstrate structural strengthVSAvoidadhesion between reinforcing portions and substrate body
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent extends the reinforcing portions from simple pad structures to include trace lines that connect the pads to the substrate body in a planar configuration. This dimensional extension significantly increases the contact area between the reinforcing portions and the substrate body, thereby improving adhesion while maintaining the dummy pad structure without electrical connection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If reinforcing portions have small contact areas with substrate body, then the substrate structure remains simple, but stress dispersion capability is insufficient, causing semiconductor chips to crack

Engineering Contradiction:
Improvesubstrate structure complexityVSAvoidchip crack resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

By adding trace lines that extend from the dummy pads across the substrate surface, the reinforcing portions achieve much larger contact areas with the substrate body. This planar extension provides effective stress dispersion pathways, preventing semiconductor chip cracking while maintaining relative structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The reinforcing portions are segmented into multiple components: dummy pads positioned at critical locations and trace lines connecting them to the substrate body. This segmentation allows the structure to disperse stress across multiple contact points and pathways, enhancing chip crack resistance without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12593694B2Electronic package and substrate structure thereof
Publication Date: 2026.03.31 SILICONWARE PRECISION IND CO LTD
  • US12593694B2 patent drawing
  • US12593694B2 patent drawing
  • US12593694B2 patent drawing

AI summary

An electronic package is provided and includes a substrate structure and an electronic element disposed on the substrate structure. The substrate structure is provided with a plurality of circuits and a reinforcing portion that is free from being electrically connected to the plurality of circuits on a surface of a substrate body of the substrate structure, such that the electronic element is electrically connected to the plurality of circuits and is free from being electrically connected to the reinforcing portion, and the reinforcing portion includes a dummy pad and a trace line connected to the dummy pad to increase a layout area of the reinforcing portion on the substrate body. Therefore, the adhesion of the reinforcing portion can be improved, and the electronic element can be prevented from cracking.