Package Substrate Stacked Interconnects Ground Signal Reduction

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Solution Overview

Problem

Current integrated device packages face challenges in reducing size and form factor due to the large size of solder balls, which limits the density of interconnects and requires an equal number of solder balls for ground and non-ground reference signals, resulting in inefficiency and opportunity costs.

Innovation Solution

A package substrate with stacks of interconnects, an interconnect on a solder resist layer, and an interconnect on a side portion, allowing for reduced solder ball usage by utilizing surface and side interconnects to provide electrical paths, enabling a higher percentage of solder balls to be used for non-ground reference signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If solder balls are used to provide electrical paths for both ground and non-ground reference signals, then the package achieves basic electrical connectivity, but the form factor increases and interconnect density decreases

Engineering Contradiction:
Improvepackage form factorVSAvoidinterconnect density
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent transitions from planar interconnect arrangement to three-dimensional stacked interconnects. Multiple interconnect layers are vertically stacked within the substrate, allowing electrical paths to be formed in the vertical dimension. This enables higher interconnect density without increasing the package footprint, as interconnects are arranged in multiple levels rather than spreading out horizontally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the electrical path function across multiple independent interconnect layers. Each layer contains specific interconnects that provide electrical paths for different signal types (ground, power, I/O). This segmentation allows ground reference signals to be provided through dedicated ground interconnects in certain layers while other layers handle non-ground signals, eliminating the need for alternating ground and signal solder ball arrangements.

Inventive Principle:
Principle #1Segmentation

2Reliability

If an equal number of solder balls are used for ground and non-ground reference signals, then proper signal referencing is achieved, but the number of available solder balls for non-ground signals is reduced

Engineering Contradiction:
Improvesignal referencingVSAvoidnumber of solder balls for non-ground signals
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses vertical stacking to separate ground and non-ground signal paths into different layers. Ground reference signals are provided through ground interconnects in specific layers, while non-ground signals use interconnects in other layers. This layered separation allows the package to maintain proper signal referencing through dedicated ground paths while maximizing the number of solder balls available for non-ground signals, as they are not constrained by alternating arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent creates a universal interconnect architecture where certain interconnect layers can serve multiple functions. The stacked interconnect structure allows the same physical interconnect infrastructure to provide both ground referencing and non-ground signal transmission through different layers, rather than requiring separate dedicated solder balls for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If solder balls are arranged in alternating ground and signal pattern, then proper electrical referencing is achieved, but real estate is wasted and structural stability is compromised

Engineering Contradiction:
Improveelectrical referencingVSAvoidsubstrate real estate
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent moves from two-dimensional alternating patterns to three-dimensional stacked arrangements. Multiple interconnect layers are vertically positioned within the substrate, allowing ground and signal paths to be separated in the vertical dimension rather than alternating in the horizontal plane. This eliminates wasted space between alternating solder balls while maintaining proper electrical referencing through dedicated ground interconnects in the stack.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3259777B1Substrate comprising stacks of interconnects, interconnect on solder resist layer and interconnect on side portion of substrate
Publication Date: 2021.04.28 QUALCOMM INC
  • EP3259777B1 patent drawingFigure 1~2
  • EP3259777B1 patent drawingFigure 3
  • EP3259777B1 patent drawingFigure 4

AI summary

An integrated circuit device that includes a package substrate and a die coupled to the package substrate. The package substrate includes at least one dielectric layer, a first stack of first interconnects in the at least one dielectric layer, and a second interconnect formed on at least one side portion of the at least one dielectric layer. The first stack of first interconnects is configured to provide a first electrical path for a non-ground reference signal, where the first stack of first interconnects is located along at least one side of the package substrate. The second interconnect is configured to provide a second electrical path for a ground reference signal.