Suction Grinding Robot for Walls, Ceilings, and Complex Surfaces
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing grinding robots are limited to horizontal surfaces and require manual intervention for wall and ceiling surfaces due to lack of effective suction and weight-based pressure, making them strenuous and inefficient for uneven or complex shapes.
Innovation Solution
A grinding robot equipped with a suction device that allows it to be attached to vertical or ceiling surfaces, adjusting contact pressure through suction power, combined with interchangeable grinding means and a movement device using driven wheels and rotary drive for directional movement, enabling automated grinding on various surfaces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a grinding robot uses only dead weight for contact pressure, then it can operate on horizontal surfaces, but it cannot effectively grind vertical wall surfaces or ceiling surfaces
Solution Approach 1:
The patent introduces a suction device that generates negative pressure to counteract the gravitational force acting on the grinding robot. This suction force acts as an anti-weight mechanism, enabling the robot to adhere to vertical and ceiling surfaces where dead weight alone would be insufficient. The suction device compensates for the weight force parallel to the surface, allowing the robot to maintain contact pressure for effective grinding on various surface orientations.
2Manufacturing precision
If manual grinding is used for complex shapes, then uneven surfaces can be ground well, but prolonged handling is strenuous and inefficient
Solution Approach 1:
The grinding robot is equipped with a movement device that enables autonomous navigation and positioning on complex surfaces. The robot can independently adjust its position, orientation, and contact pressure using the suction device and movement mechanisms, eliminating the need for continuous manual guidance. This self-service capability allows the robot to handle complex geometries automatically while maintaining high surface finishing quality and significantly improving grinding efficiency.
3Area of stationary object
If a giraffe sander is used for wall surfaces, then larger wall surfaces can be ground, but prolonged handling is strenuous due to considerable dead weight
Solution Approach 1:
The patent replaces the manual mechanical handling system with an automated robot system equipped with suction-based attachment and autonomous movement capabilities. Instead of relying on human operators to manually position and guide a heavy giraffe sander, the robot autonomously navigates the surface, maintains contact through suction force, and performs grinding operations. This substitution eliminates user effort while enabling coverage of large wall surfaces and complex geometries that would be difficult or impossible to reach manually.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables automated grinding on walls and ceilings without manual intervention, reducing user effort and improving efficiency by adjusting contact pressure and using interchangeable grinding means for different surface finishes.
Implementation Method 1
the grinding robot has a suction device by means of which the grinding robot housing can be suctioned onto the surface
Implementation Method 2
a suitable grinding means such as sandpaper coated with grinding grains or a file can be pressed against the surface
Data Source
AI summary
A grinding robot has a grinding device for grinding a surface using a grinding means, a movement device for moving the grinding device over the surface, and a suction device for suctioning a grinding robot housing onto the surface. The movement device has two or more suction lifter elements which are suctioned onto the surface by negative pressure. Each suction lifter element is supported on the grinding robot housing via a rotary drive device and the grinding robot housing can thereby be set into a rotational element is configured as a grinding plate. The grinding plate has suction openings for movement relative to a suction lifter element suctioned onto the surface. A suction lifter suctioning the grinding plate onto the surface. The grinding disc fastened to the grinding plate has an opening, which is arranged in an at least partially overlapping manner with the suction opening in the grinding plate.


