Suction Grinding Robot for Walls, Ceilings, and Complex Surfaces

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Solution Overview

Problem

Existing grinding robots are limited to horizontal surfaces and require manual intervention for wall and ceiling surfaces due to lack of effective suction and weight-based pressure, making them strenuous and inefficient for uneven or complex shapes.

Innovation Solution

A grinding robot equipped with a suction device that allows it to be attached to vertical or ceiling surfaces, adjusting contact pressure through suction power, combined with interchangeable grinding means and a movement device using driven wheels and rotary drive for directional movement, enabling automated grinding on various surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a grinding robot uses only dead weight for contact pressure, then it can operate on horizontal surfaces, but it cannot effectively grind vertical wall surfaces or ceiling surfaces

Engineering Contradiction:
Improvesurface type adaptabilityVSAvoidoperational capability on vertical/ceiling surfaces
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent introduces a suction device that generates negative pressure to counteract the gravitational force acting on the grinding robot. This suction force acts as an anti-weight mechanism, enabling the robot to adhere to vertical and ceiling surfaces where dead weight alone would be insufficient. The suction device compensates for the weight force parallel to the surface, allowing the robot to maintain contact pressure for effective grinding on various surface orientations.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

2Manufacturing precision

If manual grinding is used for complex shapes, then uneven surfaces can be ground well, but prolonged handling is strenuous and inefficient

Engineering Contradiction:
Improvesurface finishing qualityVSAvoidgrinding efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The grinding robot is equipped with a movement device that enables autonomous navigation and positioning on complex surfaces. The robot can independently adjust its position, orientation, and contact pressure using the suction device and movement mechanisms, eliminating the need for continuous manual guidance. This self-service capability allows the robot to handle complex geometries automatically while maintaining high surface finishing quality and significantly improving grinding efficiency.

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If a giraffe sander is used for wall surfaces, then larger wall surfaces can be ground, but prolonged handling is strenuous due to considerable dead weight

Engineering Contradiction:
Improvegrindable surface areaVSAvoiduser effort
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent replaces the manual mechanical handling system with an automated robot system equipped with suction-based attachment and autonomous movement capabilities. Instead of relying on human operators to manually position and guide a heavy giraffe sander, the robot autonomously navigates the surface, maintains contact through suction force, and performs grinding operations. This substitution eliminates user effort while enabling coverage of large wall surfaces and complex geometries that would be difficult or impossible to reach manually.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables automated grinding on walls and ceilings without manual intervention, reducing user effort and improving efficiency by adjusting contact pressure and using interchangeable grinding means for different surface finishes.

Implementation Method 1

the grinding robot has a suction device by means of which the grinding robot housing can be suctioned onto the surface

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

a suitable grinding means such as sandpaper coated with grinding grains or a file can be pressed against the surface

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS20260070228A1Grinding robot for grinding a surface with a grinding device
Publication Date: 2026.03.12 JOST GMBH & CO KG
  • US20260070228A1 patent drawing
  • US20260070228A1 patent drawing
  • US20260070228A1 patent drawing

AI summary

A grinding robot has a grinding device for grinding a surface using a grinding means, a movement device for moving the grinding device over the surface, and a suction device for suctioning a grinding robot housing onto the surface. The movement device has two or more suction lifter elements which are suctioned onto the surface by negative pressure. Each suction lifter element is supported on the grinding robot housing via a rotary drive device and the grinding robot housing can thereby be set into a rotational element is configured as a grinding plate. The grinding plate has suction openings for movement relative to a suction lifter element suctioned onto the surface. A suction lifter suctioning the grinding plate onto the surface. The grinding disc fastened to the grinding plate has an opening, which is arranged in an at least partially overlapping manner with the suction opening in the grinding plate.