Sugar-Based Viral Lysis for High-Yield, Low-Aggregation Manufacturing

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Solution Overview

Problem

Current methods for manufacturing viruses and viral particles face challenges such as the need for environmentally harmful detergents, aggregation of viral particles, and the production of harmful byproducts, particularly at industrial scales.

Innovation Solution

The use of sugar-based detergents, which are biodegradable and environmentally safer, to lyse host cells and release viruses, while maintaining or enhancing the infectivity and yield of the released viruses, and simultaneously inactivating non-target viruses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional detergents are used to lyse host cells, then virus release efficiency is achieved, but environmental harm and harmful byproduct generation occur

Engineering Contradiction:
Improvevirus release efficiencyVSAvoidenvironmental harm
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameter of the detergent from traditional harsh detergents to sugar-based detergents (such as alkyl polyglycosides). This parameter change maintains the lysis effectiveness for virus release while eliminating environmental harm and harmful byproduct generation, as sugar-based detergents are biodegradable and environmentally friendly

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the previously harmful traditional detergent into a beneficial sugar-based detergent that not only releases viruses effectively but also provides environmental benefits. The sugar-based detergent becomes a green chemistry solution that turns the harmful lysis process into an environmentally beneficial operation

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Quantity of substance

If host cells are lysed to release viruses, then virus yield is improved, but viral particle aggregation occurs

Engineering Contradiction:
Improvevirus yieldVSAvoidviral particle aggregation
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical parameter of the lysis agent to sugar-based detergent, which has different surface properties compared to traditional detergents. This parameter change prevents viral particle aggregation during the lysis process while maintaining high virus yield, likely due to the milder and more selective action of sugar-based detergents on cell membranes

Inventive Principle:
Principle #35Parameter changes

3Productivity

If industrial scale manufacturing is implemented, then production volume increases, but harmful byproducts are generated

Engineering Contradiction:
Improveproduction volumeVSAvoidharmful byproducts
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameter to sugar-based detergents that are biodegradable and environmentally friendly. This parameter change ensures that even at industrial scales, the manufacturing process does not generate harmful byproducts, as sugar-based detergents break down into harmless substances

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transforms the industrial manufacturing process from one that generates harmful byproducts to one that is environmentally beneficial. The sugar-based detergent enables large-scale production while converting potential harm into benefit through biodegradability and environmental safety

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sugar-based detergents effectively release at least 50% of viruses from host cells with increased infectivity and reduced aggregation, compared to traditional methods, while being environmentally friendly and reducing oxidative damage.

Implementation Method 1

contacting the host cell with a formulation comprising a sugar-based detergent for lysing the host cell

Methodology Applied
Scientific EffectLysis:

Implementation Method 2

reducing oxidative damage

Methodology Applied
Scientific EffectOxidative damage: Oxidation

Data Source

PatentUS20250382587A1Methods for manufacturing viruses and viral particles
Publication Date: 2025.12.18 AVIRMAX BIOPHARMA INC
  • US20250382587A1 patent drawing
  • US20250382587A1 patent drawing
  • US20250382587A1 patent drawing

AI summary

Described herein are methods for manufacturing viruses and viral particles. In some aspects, the methods use a sugar-based detergent for lysing a host cell to release the virus or viral particle. Also, described herein is a composition or a pharmaceutical composition comprising the virus or viral particle manufactured by the methods described herein.