Superabsorbent Blocking Sheet for ESS Thermal Runaway Containment

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Solution Overview

Problem

Existing Energy Storage Systems (ESS) face challenges in effectively extinguishing and cooling flames that have spread within a sub-ESS, potentially leading to thermal runaway and safety hazards in adjacent battery modules.

Innovation Solution

The proposed ESS incorporates a superabsorbent sheet interposed between sub-ESSs and battery modules, which can absorb and contain cooling water, thereby preventing flame propagation. This system includes sensors to detect temperature and smoke, a fire extinguisher, and a cooler to efficiently manage cooling water distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a large amount of cooling water is supplied to extinguish and cool flames inside sub-ESSs, then the fire extinguishing effectiveness is improved, but the system complexity and water management difficulty increase

Engineering Contradiction:
Improvefire extinguishing effectivenessVSAvoidcooling water distribution system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The superabsorbent sheet acts as an intermediary material between the cooling water supply system and the battery modules. It absorbs and stores cooling water, then releases it where needed to extinguish flames and cool battery modules, simplifying the overall water distribution system while maintaining effective fire suppression

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The superabsorbent sheet is pre-loaded with cooling water before a fire event occurs. This preliminary action allows the sheet to immediately release stored water when activated by heat or smoke, eliminating the need for complex real-time water distribution systems during emergency conditions

Inventive Principle:
Principle #10Preliminary action

2Reliability

If cooling water is supplied to prevent thermal runaway propagation, then the safety of adjacent battery modules is improved, but the amount of cooling water required increases system resource consumption

Engineering Contradiction:
Improvesafety of adjacent battery modulesVSAvoidcooling water consumption
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The superabsorbent sheet provides localized cooling water release at specific positions between battery modules and sub-ESSs. This targeted approach ensures cooling water is delivered precisely where thermal runaway propagation risk exists, maximizing safety effectiveness while minimizing overall water consumption

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The superabsorbent sheet changes its physical state and water release parameters in response to thermal conditions. It absorbs cooling water under normal conditions and releases it when exposed to heat or smoke from thermal runaway, dynamically adjusting water delivery based on temperature parameters

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables effective extinguishing and cooling of flames within a sub-ESS, preventing the spread of fire to adjacent modules and ensuring safer operation of the ESS by minimizing thermal runaway risks.

Implementation Method 1

a superabsorbent sheet interposed between sub-ESSs and battery modules, which can absorb and contain cooling water

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

The first blocking sheet may include an absorbent fiber capable of absorbing and containing 20 g to 200 g of cooling water per 1 g

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS12283671B2Energy storage system including superabsorbent sheet
Publication Date: 2025.04.22 LG ENERGY SOLUTION LTD
  • US12283671B2 patent drawing
  • US12283671B2 patent drawing
  • US12283671B2 patent drawing

AI summary

An ESS (Energy Storage System) is disclosed, which includes a sub ESS stack including a plurality of sub ESSs, each having a plurality of battery modules and a battery rack for accommodating the plurality of battery modules; an ESS housing configured to accommodate the plurality of sub ESSs; a sensor installed in the ESS housing to sense at least one of temperature and smoke inside the ESS housing; a first blocking sheet interposed between the sub ESSs adjacent to each other; a fire extinguishing device configured to supply a fire extinguishing agent into the ESS housing; and a cooling device configured to supply a cooling water to the first blocking sheet.