Embedded Energy Source for Supercapacitor Voltage Balancing

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Solution Overview

Problem

Super-capacitor stacks face issues with imbalanced cell voltages due to minor differences in leak voltage, leading to overcharging and reduced life and performance, which existing solutions address through cumbersome and costly external circuits that result in energy loss.

Innovation Solution

Integration of a super-capacitor cell or stack with an energy source, such as a battery or fuel cell, where the energy source is connected in parallel or embedded within the super-capacitor, allowing for internal voltage regulation and balancing through a coating method, eliminating the need for external circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external electrical circuits are connected to each cell in the stack for voltage regulation, then cell voltage balance is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecell voltage balanceVSAvoidexternal circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the energy source and super-capacitor cell into a single integrated device, eliminating the need for external electrical circuits for voltage regulation. The energy source is positioned in direct contact with the super-capacitor cell, allowing internal voltage balancing without additional external components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The energy source is nested within or directly integrated with the super-capacitor cell structure. The energy source fits within the spatial confines of the super-capacitor assembly, creating a compact integrated unit where the energy source is embedded among the electrode layers or in direct contact with the current collectors.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If external electrical circuits are used for voltage regulation, then overcharging protection is improved, but energy loss increases

Engineering Contradiction:
Improveovercharging protectionVSAvoidenergy dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The integration of the energy source with the super-capacitor cell enables internal voltage regulation without energy-dissipating external circuits. The direct contact between the energy source and super-capacitor allows for efficient energy transfer and voltage balancing without the need for resistive dissipation or complex power conversion circuits.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If super-capacitor cells are connected in series to form a stack, then voltage output is improved, but voltage imbalance between cells worsens

Engineering Contradiction:
Improvevoltage outputVSAvoidvoltage balance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent integrates an energy source with each super-capacitor cell in the series stack, creating individually balanced units. This ensures that each cell maintains proper voltage levels through internal regulation, preventing cumulative voltage imbalance issues that would otherwise affect the entire series connection.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures balanced voltage across super-capacitor cells, preventing overcharging and extending their life, while reducing the complexity and cost of the system by integrating the energy source directly with the super-capacitor, enhancing energy storage capacity and performance.

Implementation Method 1

electric double-layer capacitors

Methodology Applied
Scientific EffectElectrical double-layer capacitance: Capacitance

Implementation Method 2

an energy source which is internally connected to the super-capacitor cell or stack thereof

Methodology Applied
Scientific EffectElectrochemical energy conversion: Battery (electricity)

Data Source

PatentEP3555897B1Electrochemical and capacitative energy storage device and method of manufacture
Publication Date: 2024.09.25 INNOCELL APS
  • EP3555897B1 patent drawingFigure 1~2
  • EP3555897B1 patent drawingFigure 3~4
  • EP3555897B1 patent drawingFigure 5

AI summary

Devices which internally control and regulate voltage of a super-capacitor cell or stack thereof during charge-discharge cycles, methods for controlling and regulating voltage of a super-capacitor cell or stack thereof with these devices and methods for production of the devices are provided.