Superdie Memory Die Testing With Shared Probe Signals

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Solution Overview

Problem

Conventional memory die testing methods become inefficient and costly as die sizes decrease and spacing between dies on a wafer narrows, leading to increased testing time and complexity due to alignment issues with probe cards.

Innovation Solution

Merging two or more memory dies into a 'superdie' allows concurrent testing using a single set of micro-probes, with shared power and control signals, and separating dies post-testing for individual use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional memory die testing methods are used with decreasing die sizes and narrower spacing, then manufacturing density increases, but testing time and complexity increase due to alignment issues with probe cards

Engineering Contradiction:
Improvenumber of dies per waferVSAvoidtesting time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The patent merges multiple memory dies (first die and second die) into a single testable unit by electrically connecting corresponding pads between the dies. This allows the probe card to test both dies simultaneously through a single set of probes, effectively combining multiple test targets into one unified testing operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal testing approach where a single set of probe card contacts can serve multiple memory dies concurrently. The shared power pads and control pads enable one probe card to perform testing functions for both the first and second memory dies, making the testing system multi-functional rather than requiring separate probe sets for each die.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If conventional memory die testing methods are used with decreasing die sizes and narrower spacing, then manufacturing density increases, but device complexity increases due to alignment issues with probe cards

Engineering Contradiction:
Improvenumber of dies per waferVSAvoidtesting complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent merges multiple memory dies (first die and second die) into a single testable unit by electrically connecting corresponding pads between the dies. This allows the probe card to test both dies simultaneously through a single set of probes, effectively combining multiple test targets into one unified testing operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal testing approach where a single set of probe card contacts can serve multiple memory dies concurrently. The shared power pads and control pads enable one probe card to perform testing functions for both the first and second memory dies, making the testing system multi-functional rather than requiring separate probe sets for each die.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If multiple separate probe cards are used to test each die individually, then testing precision is maintained, but testing time and cost increase

Engineering Contradiction:
Improvetesting precisionVSAvoidtesting efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent merges multiple memory dies (first die and second die) into a single testable unit by electrically connecting corresponding pads between the dies. This allows the probe card to test both dies simultaneously through a single set of probes, effectively combining multiple test targets into one unified testing operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a universal testing approach where a single set of probe card contacts can serve multiple memory dies concurrently. The shared power pads and control pads enable one probe card to perform testing functions for both the first and second memory dies, making the testing system multi-functional rather than requiring separate probe sets for each die.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260004862A1Merged memory dies for wafer-level testing
Publication Date: 2026.01.01 MICRON TECHNOLOGY INC
  • US20260004862A1 patent drawing
  • US20260004862A1 patent drawing
  • US20260004862A1 patent drawing

AI summary

A semiconductor wafer includes a plurality of memory dies disposed thereon. The plurality of memory dies are arranged as a plurality of superdies for testing, wherein each of the plurality of superdies comprises two or more of the plurality of memory dies. At least a subset of components of the two or more of the plurality of memory dies in each of the plurality of superdies are electrically shorted together to receive shared test signals from test equipment during the testing.