Integrated Suppressor-Capacitor Layout for Fast ESD Response

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Solution Overview

Problem

Conventional complex devices for portable electronic devices face challenges in achieving both high electrostatic response speed and effective communication functions due to the same dielectric sheet layer being used for suppressors and capacitors, which compromises either the protection or communication functions.

Innovation Solution

A complex device is designed with a suppressor and capacitor made of different materials, where the suppressor has a higher dielectric constant than the capacitor, and they are stacked in a green sheet state and co-fired, allowing for improved electrostatic response speed while maintaining communication characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the suppressor and capacitor are made of the same dielectric sheet layer, then the manufacturing process is simplified, but the electrostatic response speed and communication function cannot both be optimized

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidelectrostatic response speed
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the complex device into two distinct functional modules: a suppressor portion with high dielectric constant material for electrostatic protection, and a capacitor portion with low dielectric constant material for communication functions. This segmentation allows each portion to be optimized independently with appropriate materials while maintaining a unified structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different dielectric sheet layers are used in different regions of the complex device. The suppressor portion uses a first dielectric sheet layer with high dielectric constant (first dielectric constant) to achieve fast electrostatic response, while the capacitor portion uses a second dielectric sheet layer with low dielectric constant (second dielectric constant) to maintain communication characteristics. This local differentiation of material properties resolves the contradiction between manufacturing simplicity and functional performance.

Inventive Principle:
Principle #3Local quality

2Speed

If the suppressor has high dielectric constant material, then the electrostatic response speed is improved, but the communication function may be compromised

Engineering Contradiction:
Improveelectrostatic response speedVSAvoidcommunication function
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The device is segmented into suppressor and capacitor portions with different dielectric materials. The suppressor portion uses high dielectric constant material for fast electrostatic response, while the capacitor portion uses low dielectric constant material for stable communication performance, eliminating the trade-off between speed and communication reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

High dielectric constant material is localized to the suppressor portion where fast response is needed, while low dielectric constant material is used in the capacitor portion where communication stability is required. This spatial differentiation of material properties allows both requirements to be satisfied simultaneously.

Inventive Principle:
Principle #3Local quality

3Reliability

If the capacitor has low dielectric constant material, then the communication function is maintained, but the electrostatic protection capability is reduced

Engineering Contradiction:
Improvecommunication functionVSAvoidelectrostatic protection capability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The complex device is divided into functional segments where the suppressor portion (with high dielectric constant) handles electrostatic protection and the capacitor portion (with low dielectric constant) handles communication functions. This segmentation ensures that low dielectric constant material does not compromise overall electrostatic protection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Low dielectric constant material is confined to the capacitor portion where communication stability is needed, while high dielectric constant material is used in the suppressor portion for electrostatic protection. This localized material assignment prevents communication material from reducing protection capability.

Inventive Principle:
Principle #3Local quality

4Reliability

If different dielectric sheet layers are used for suppressor and capacitor, then both electrostatic response speed and communication function are optimized, but the device complexity increases

Engineering Contradiction:
Improveelectrostatic response speedVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suppressor and capacitor are merged into a single integrated complex device with unified external terminals and coordinated internal structure. Different dielectric sheet layers are combined in a systematic arrangement where the first dielectric sheet layer (high dielectric constant) and second dielectric sheet layer (low dielectric constant) work together, reducing overall system complexity despite material differentiation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The complex device achieves multi-functionality by integrating both suppressor and capacitor functions in a single structure. The different dielectric sheet layers are designed to work cooperatively, with the first dielectric sheet layer providing electrostatic protection and the second dielectric sheet layer providing communication capacitance, while sharing common external terminals and manufacturing processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the electrostatic response speed and ensures reliable performance for both communication signal transmission and static electricity protection, simplifying manufacturing and reducing costs, thereby improving product competitiveness.

Implementation Method 1

the dielectric constant and the insulation resistance of the dielectric sheet layer constituting the suppressor and the capacitor, and the electrode structure of the suppressor affect the electrostatic response speed

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 2

when the dielectric constant of the suppressor is greater than the dielectric constant of the capacitor by a certain ratio or more, the electrostatic response speed by the suppressor is rapidly improved while maintaining the communication characteristics in the wireless communication band

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Data Source

PatentUS11812596B2Complex device
Publication Date: 2023.11.07 AMOTECH CO LTD
  • US11812596B2 patent drawing
  • US11812596B2 patent drawing
  • US11812596B2 patent drawing

AI summary

A complex device is provided. A complex device according to an embodiment of the present invention comprises: a suppressor including a pair of first dielectric sheet layers having a first dielectric constant and a pair of internal electrodes spaced apart from each other on one surface of one of the pair of first dielectric sheet layers; a capacitor including a plurality of second dielectric sheet layers having a second dielectric constant and a plurality of capacitor electrodes provided on each of the plurality of second dielectric sheet layers; and a pair of external terminals provided on both sides of the suppressor and the capacitor to be connected to the plurality of capacitor electrodes and the pair of internal electrodes. Here, provided is the complex device in which the first dielectric constant is greater than the second dielectric constant.