Capacitive Hover Sensing on Surgical Robotic Arms for Collision Avoidance

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Solution Overview

Problem

Surgical robotic arms in endoscopic surgery face challenges in avoiding collisions with objects in the surgical arena, such as patients, assistants, and other robotic arms, due to limited collision detection capabilities, which can lead to pinching or hitting during movement.

Innovation Solution

Incorporation of capacitive hover sensors into the surgical robotic arm at strategic locations to detect the presence, position, and orientation of objects using capacitive sensing principles, allowing for real-time collision avoidance by stopping movement or triggering alarms before contact occurs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If surgical robotic arms are equipped with collision detection capabilities, then safety is improved, but device complexity increases

Engineering Contradiction:
Improvecollision detection capabilityVSAvoidsensor integration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The robotic arm is divided into multiple segments (links) with sensors strategically placed at specific locations such as the distal end of the arm and near joints. This segmentation allows collision detection at critical points without requiring sensors throughout the entire structure, reducing overall system complexity while maintaining safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Capacitive sensors serve as intermediary elements between the robotic arm and the environment, detecting objects indirectly through electrical field changes rather than requiring direct physical contact or complex vision systems. This intermediary approach simplifies the detection mechanism while effectively identifying potential collisions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If capacitive sensors are placed at strategic locations on the robotic arm, then collision detection accuracy is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveobject detection accuracyVSAvoidsensor placement complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Capacitive sensors are placed at specific strategic locations where collision risk is highest, such as the distal end of the robotic arm and areas near joints. This localized placement optimizes detection accuracy for critical zones without requiring uniform sensor distribution, simplifying the manufacturing process while maintaining high measurement precision where it matters most.

Inventive Principle:
Principle #3Local quality

3Productivity

If the robotic arm moves quickly to improve surgical efficiency, then productivity increases, but the risk of collision with objects increases

Engineering Contradiction:
Improvesurgical procedure efficiencyVSAvoidcollision risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The capacitive sensors detect objects in advance before the robotic arm makes contact, providing early warning signals that allow the control system to slow down or stop movement. This preliminary detection capability enables the system to maintain high speeds during safe operations while automatically reducing speed when potential collisions are anticipated, thus resolving the contradiction between productivity and safety.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The capacitive hover sensors effectively prevent collisions by accurately detecting objects and initiating appropriate avoidance maneuvers, ensuring safe operation of surgical robotic arms during procedures.

Implementation Method 1

the capacitive hover sensors may be sensors which can detect the presence, position and/or orientation of objects with respect to the sensor using capacitive sensing principles

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Implementation Method 2

When a pad is excited by a voltage source, the pad creates an electrical field around it. When a conductive object approaches the pad, it interferes with the field and forms/changes the capacitance of the pad.

Methodology Applied
Scientific EffectElectrical field interference: Electric Field

Data Source

PatentUS11504193B2Proximity sensors for surgical robotic arm manipulation
Publication Date: 2022.11.22 AURIS HEALTH INC
  • US11504193B2 patent drawing
  • US11504193B2 patent drawing
  • US11504193B2 patent drawing

AI summary

A surgical robotic system including a surgical table, a surgical robotic manipulator coupled to the surgical table and comprising a plurality of links coupled together by a plurality of joints that are operable to move with respect to one another to move the surgical robotic manipulator, at least one of the plurality of links or the plurality of joints having a portion that faces another of the plurality of links or the plurality of joints, a proximity sensing assembly coupled to the portion of the at least one of the plurality of links or the plurality of joints, the proximity sensing assembly operable to detect an object prior to the surgical robotic manipulator colliding with the object and to output a corresponding detection signal, and a processor operable to receive the corresponding detecting signal and cause the manipulator or the object to engage in a collision avoidance operation.