Surgical Robot Safe Zone Control via Force Feedback

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Solution Overview

Problem

Existing surgical robots face challenges in accurately determining the boundary for bone cutting areas, leading to operational errors due to the influence of friction and nonlinear factors, which can result in excessive removal of soft and bone tissues.

Innovation Solution

A control method for surgical robots that defines a safe zone and a warning boundary based on edge information of the surgical object, using feedback information to compensate drive information and reduce the impact of external environmental forces, thereby minimizing the risk of operational errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional boundary control methods are used for surgical robot, then the robot can be limited to move within a defined range, but the control becomes difficult and inaccurate due to friction and nonlinear factors

Engineering Contradiction:
Improveboundary control accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the actual position and posture of the manipulation terminal are continuously monitored and compared with the predetermined safe zone boundaries. Based on this feedback, the control system dynamically adjusts drive information to compensate for external environmental forces and maintain the terminal within the safe zone, thereby improving boundary control accuracy without excessive complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary computational layer that processes the relationship between the manipulation terminal's position, external forces, and drive commands. This intermediary computation calculates the necessary compensation for external environmental forces before applying control commands, serving as a mediator that simplifies the overall control complexity while maintaining reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the manipulation terminal moves out of the safe zone, then the surgical robot can access broader areas, but operational errors occur due to external environmental forces

Engineering Contradiction:
Improvemovement rangeVSAvoidoperational accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by pre-predetermining the safe zone boundaries based on edge information of the surgical object before surgery begins. The control system proactively prevents the manipulation terminal from moving beyond these boundaries by continuously monitoring position and applying compensatory drive information, thereby counteracting external environmental forces before operational errors can occur

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control system uses real-time feedback on the manipulation terminal's position and posture to determine whether the terminal remains within the predetermined safe zone. Based on this feedback, the system dynamically adjusts drive commands to maintain operational accuracy while allowing appropriate movement within the safe boundaries

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230405815A1Surgical robot, control method, system, and readable storage medium
Publication Date: 2023.12.21 SUZHOU MICROPORT ORTHOBOT CO LTD
  • US20230405815A1 patent drawing
  • US20230405815A1 patent drawing
  • US20230405815A1 patent drawing

AI summary

A surgical robot, a control method, a system and a readable storage medium are disclosed. The surgical robot includes a manipulation terminal. The control method of the surgical robot includes: defining a safe zone and a warning boundary outside the safe zone, based on edge information of the surgical object; and based on a distance function between a current position of the manipulation terminal and the warning boundary, as well as on first feedback information from the manipulation terminal and second feedback information produced from an external environmental force, compensating drive information applied by the surgical robot to the manipulation terminal so that, when the manipulation terminal moves out of the safe zone, an impact of the external environmental force on driving of the manipulation terminal is reduced, eliminated or restricted.