Surgical Teleoperation Interlocks to Prevent Unintended Tool Movement

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Solution Overview

Problem

During teleoperation in surgical robotic systems, there is a risk of unintentional tool movement due to the surgeon looking away from the display while holding user input devices, which can lead to unsafe operation.

Innovation Solution

Implement interlock mechanisms that detect whether the user is looking at the display, holding user interface devices in a usable manner, and ensuring the surgical workspace is set up correctly, engaging or disengaging teleoperation mode accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the surgeon uses an open display to view surroundings during teleoperation, then the ease of operation is improved, but the reliability deteriorates due to risk of unintentional tool movement when looking away

Engineering Contradiction:
Improveease of operationVSAvoidreliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system continuously monitors eye tracking data and provides real-time feedback to determine whether the surgeon is looking at the display. This feedback mechanism triggers interlock conditions that prevent or enable teleoperation based on surgeon attention, resolving the contradiction by allowing open display usage while maintaining safety through automated monitoring and control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

An intermediary control system is introduced between the surgeon's input devices and the surgical tools. This intermediary monitors eye tracking data and interlock conditions, acting as a mediator that allows or blocks tool operation based on whether safety criteria are met, thus enabling open display usage without compromising reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If interlock mechanisms are implemented to monitor surgeon attention and device configuration, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system performs multiple functions: it processes eye tracking data, monitors interlock conditions, determines surgeon attention state, and controls teleoperation engagement. By consolidating these diverse functions into a single multi-functional control system, the patent reduces overall system complexity while maintaining high reliability through comprehensive monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the system continuously monitors interlock parameters including eye position and device configuration, then the safety is improved, but the use of energy increases

Engineering Contradiction:
ImprovesafetyVSAvoiduse of energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs periodic monitoring of interlock parameters including eye position and device configuration rather than continuous monitoring. The control system evaluates interlock conditions at discrete intervals, determining whether to engage or disengage teleoperation mode based on current sensor data, thus reducing energy consumption while maintaining safety through regular checks.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3968890B1Interlock mechanisms to disengage and engage a teleoperation mode
Publication Date: 2025.07.23 VERB SURGICAL INC
  • EP3968890B1 patent drawingFigure 1
  • EP3968890B1 patent drawingFigure 2
  • EP3968890B1 patent drawingFigure 3

AI summary

A method for engaging and disengaging a surgical instrument of a surgical robotic system comprising: receiving a plurality of interlock inputs from one or more interlock detection components of the surgical robotic system; determining, by one or more processors communicatively coupled to the interlock detection components, whether the plurality of interlock inputs indicate each of the following interlock requirements are satisfied: (1) a user is looking toward a display, (2) at least one or more user interface devices of the surgical robotic system are configured in a usable manner, and (3) a surgical workspace of the surgical robotic system is configured in a usable manner; in response to determining each of the interlock requirements are satisfied, transition the surgical robotic system into a teleoperation mode; and in response to determining less than all of the interlock requirements are satisfied, transition the surgical robotic system out of a teleoperation mode.