Suspended Drive Wheel Layout for Stable Mobile Work Platforms

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing mobile elevating work platforms (MEWPs) face challenges with controllability, stability, and predictability due to bulky designs and oversized elements, particularly when navigating uneven terrain or obstacles, and struggle to maintain performance when elevating beyond 3 meters.

Innovation Solution

A compact MEWP design featuring a chassis with fixed and caster wheels, a driving and steering wheel on suspension, and a telescoping mast system with cross members and V-shaped slide members, along with an ergonomic control implement, to enhance stability, traction, and ergonomic control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a bulky design with oversized elements is used, then stability is improved, but controllability and predictability deteriorate

Engineering Contradiction:
ImprovestabilityVSAvoidcontrollability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent changes the geometric parameters of the wheel arrangement, specifically positioning the driving wheel between the caster wheels and using a suspension system with spring elements. This parameter optimization allows the driving wheel to maintain better contact with the ground while reducing the overall footprint, thereby improving both stability and controllability simultaneously

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the MEWP is designed for elevation beyond 3 meters, then working height is improved, but structural complexity and component quantity increase

Engineering Contradiction:
Improveelevation heightVSAvoidcomponent complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The mast is divided into multiple telescopic sections that can extend and retract independently. This segmentation allows the MEWP to achieve heights beyond 3 meters while maintaining a compact stored configuration and reducing the complexity of any single structural component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The telescopic mast sections are nested within each other, with smaller sections inside larger ones. This nesting arrangement enables the mast to extend to great heights when needed while occupying minimal space during storage or transport, and eliminates the need for complex external support structures

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If two rear drive wheels turned in opposite directions are used, then steering capability is improved, but predictability of caster wheel movement deteriorates

Engineering Contradiction:
Improvesteering capabilityVSAvoidpredictability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The single driving wheel positioned between the caster wheels serves multiple functions: it provides directional control, maintains ground contact on uneven terrain through suspension, and enables predictable caster wheel movement. This multi-functional design simplifies the steering mechanism while improving overall system reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Strength

If a square mast with telescopic cylinder is used, then rigidity is improved, but specific dimensions are required for elevation beyond 3 meters

Engineering Contradiction:
ImproverigidityVSAvoidelevation dimension
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The mast transitions from a static square tube design to a dynamic telescopic structure with multiple extendable sections. This allows the mast to adapt its length based on operational requirements, achieving elevation beyond 3 meters while maintaining rigidity through the telescopic mechanism and cross-member bracing

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves controllability, stability, and predictability, allowing for efficient operation on uneven terrain and enabling telescoping heights beyond 5 meters without performance reduction, while optimizing the compactness and ergonomics of the system.

Implementation Method 1

a driving wheel suspension secured between the driving and steering wheel and the chassis, wherein the driving wheel suspension is a spring

Methodology Applied
Scientific EffectSpring suspension: Spring

Data Source

PatentEP3569563B1Mobile elevating work platform/stock picker
Publication Date: 2024.12.11 JLG IND INC
  • EP3569563B1 patent drawingFigure 1
  • EP3569563B1 patent drawingFigure 2
  • EP3569563B1 patent drawingFigure 3

AI summary

A mobile elevating work platform includes a chassis (12) and fixed wheels, caster wheels, and a driving and steering wheel (18) secured to the chassis (12). A control implement (60) coupled with the driving and steering wheel (18) is configured to adjust a steering position of the driving and steering wheel (18). A drive motor (32) is operable to drive the driving and steering wheel (18). A platform (42) may be raisable and lowerable with a mast assembly (40). The control implement (60) may be adjustable to accommodate operator physical characteristics.