Suspended Vehicle Seat Safe Mode for Unoccupied Operation

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Solution Overview

Problem

Vehicle seats designed for occupied use are prone to mechanical failure when operated in unoccupied modes due to forces exceeding their design limits, particularly in driverless operations like leader-follower, autonomous driving, or remote control.

Innovation Solution

A vehicle seat assembly with a safe mode that locks the seat in a specific position, adjusts damping or spring rate, and locks/unlocks functions based on occupancy sensors and vehicle operating modes to prevent damage when unoccupied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the seat suspension system is designed for occupied use with soft damping, then comfort for the driver is improved, but mechanical failure occurs when the seat is unoccupied due to forces exceeding design limits

Engineering Contradiction:
Improvedriver comfortVSAvoidsuspension system reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The suspension system dynamically changes its characteristics based on occupancy status. When the seat is unoccupied, the system increases damping force or spring rate to prevent excessive movement and mechanical failure. When occupied, it returns to normal soft damping for driver comfort. This is achieved through sensors detecting occupancy and control systems adjusting suspension parameters in real-time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters of the suspension (damping force, spring rate) based on operating conditions. An occupancy detection system triggers parameter changes in the suspension components - increasing stiffness and damping when unoccupied to limit movement ranges, and decreasing them when occupied to provide comfort. This allows the same suspension to serve two conflicting functions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the seat is allowed to move freely in unoccupied mode, then ease of operation is maintained, but damage occurs to the suspension system due to uncontrolled forces

Engineering Contradiction:
Improveseat mobilityVSAvoidmechanical damage to suspension
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system applies preliminary protective action by detecting when the seat is unoccupied and automatically increasing suspension stiffness or damping before damage can occur. This preventive measure limits the range of motion and reduces forces on suspension components during driverless operation, preventing mechanical failure before it happens.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

An control system acts as an intermediary between the occupancy detection sensor and the suspension actuators. When unoccupancy is detected, this intermediary system adjusts suspension parameters to provide protective stiffness, mediating between the need for seat mobility and the need to prevent mechanical damage during autonomous or driverless operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the suspension damping is increased to prevent damage when unoccupied, then reliability is improved, but driver comfort is reduced when the seat is occupied

Engineering Contradiction:
Improvesuspension system reliabilityVSAvoiddriver comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The suspension system is made dynamic by continuously monitoring occupancy status and adjusting damping characteristics accordingly. High damping is applied only when needed (unoccupied mode) to prevent damage, while low damping is maintained during occupied mode for driver comfort. This temporal separation of conflicting requirements resolves the contradiction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The suspension periodically transitions between two states - a protective high-damping state when unoccupied and a comfortable low-damping state when occupied. This periodic switching based on occupancy detection allows the system to alternate between reliability-focused and comfort-focused operation modes.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to the seat suspension system by minimizing wear and tear during unoccupied vehicle operations, ensuring longevity and safety.

Implementation Method 1

a spring suspension system which suspends the seat relative to the vehicle body to isolate the seat from vibrations in the vehicle body

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an active damper... The damper control module receives mass data relating to the mass of the seat from which it can determine whether the seat is occupied

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentEP4197854B1Vehicle suspended seats
Publication Date: 2026.01.21 AGCO INT GMBH
  • EP4197854B1 patent drawingFigure 1
  • EP4197854B1 patent drawingFigure 2
  • EP4197854B1 patent drawingFigure 3

AI summary

A vehicle seat assembly (1) including a vehicle seat (13) mounted on a spring suspension system (14), the seat assembly having a safe mode into which it can be placed when the seat is unoccupied to avoid damage to the spring suspension system due to forces generated within the suspension system of an unoccupied seat. The seat assembly (1) is operatively connectable with a control system of an associated vehicle in which it is mounted and to invoke the safe mode in dependence on the vehicle being placed in a predetermined operating mode of the vehicle which does not require a driver to be present.