Vehicle Suspension Proactive Control via Road Height Profile

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Solution Overview

Problem

Existing vehicle systems fail to precisely control the actuator system to navigate over obstacles like potholes, lacking a method for proactive adjustment to enhance driving comfort and dynamics.

Innovation Solution

A method and device that use a sensor unit to determine the height profile of the road ahead, classify obstacles by geometric shape, and send predefined control signals to actuator units, such as spring foot point adjustments or dampers, to proactively adjust the vehicle's suspension before encountering obstacles, simulating the effect on a virtual model to optimize compensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the vehicle uses a passive chassis, then the device complexity is low, but the driving comfort and dynamics are insufficient

Engineering Contradiction:
Improvedriving comfortVSAvoidchassis system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The sensor unit detects road height profiles in advance before the vehicle encounters obstacles, and the control device pre-actuates the spring devices and dampers to optimal positions. This preliminary action allows the active chassis system to anticipate and prepare for road irregularities, improving driving comfort by preventing rather than merely reacting to disturbances.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the vehicle uses an active chassis with real-time control, then the driving dynamics are improved, but the response time to obstacles is insufficient

Engineering Contradiction:
Improvedriving dynamicsVSAvoidresponse time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

By detecting road height profiles in advance and calculating optimal actuator positions before obstacles are encountered, the system eliminates the time delay inherent in reactive control systems. The spring devices and dampers are pre-positioned to provide immediate protection when obstacles are encountered, achieving both improved driving dynamics and reduced response time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device acts as an intermediary that receives advance road profile data from sensor units, processes this information to determine optimal actuator positions, and translates these into precise control signals for spring devices and dampers. This intermediary processing enables the system to bridge the gap between early obstacle detection and timely actuator response.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of information

If the sensor unit detects road height profile in advance, then the prediction accuracy is improved, but the measurement precision requirements increase

Engineering Contradiction:
Improveroad profile prediction accuracyVSAvoidheight profile measurement precision
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The road height profile detection is divided into multiple measurement points along the vehicle's path, with sensor units positioned to detect height variations at different locations. This segmentation allows the control device to build a comprehensive prediction model of upcoming road irregularities, improving overall prediction accuracy while distributing measurement requirements across multiple sensors rather than demanding extreme precision from a single sensor.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2692556B1Method and device for operating a vehicle suspension
Publication Date: 2020.03.18 AUDI AG
  • EP2692556B1 patent drawingFigure 1~2

AI summary

The present invention relates to a method for operating at least a semi-active chassis of a vehicle (10), in which a height profile of a road surface (11) ahead of the vehicle (10) in the direction of travel is determined by means of at least one sensor unit (13), and at least one actuator unit (14) of the vehicle (10) is proactively controlled by a control unit based on the determined height profile, wherein a current obstacle (12) on the road surface (11) depicted in the determined height profile is assigned to one of a plurality of predefined and stored categories based on the geometric shape of the current obstacle (12), and a predetermined control signal is sent to the at least one actuator unit (14) based on the assigned category, which then implements the control signal accordingly. The present invention further relates to a corresponding device.