SWCNT Separation Apparatus with Partition Wall

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for separating metallic and semiconducting single-walled carbon nanotubes are prone to convection phenomena in the separation tank, leading to instability and purity issues when used in electronic devices.

Innovation Solution

A single-walled carbon nanotube separation apparatus with a partition wall and electrodes in the separation tank minimizes convection by separating metallic and semiconducting nanotubes using carrier-free electrophoresis, allowing for stable separation and higher purity through controlled voltage application and fractionation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If carrier-free electrophoresis method is used to separate metallic and semiconducting single-walled carbon nanotubes, then separation purity is improved, but convection phenomenon occurs in the separation tank causing instability

Engineering Contradiction:
Improveseparation purityVSAvoidseparation stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The separation tank is divided into an upper reservoir and a lower reservoir by a partition wall, creating distinct regions for metallic and semiconducting nanotube separation. This segmentation prevents convection by isolating the separation zones and allows stable carrier-free electrophoresis to proceed with high purity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A partition wall is introduced as an intermediary structure between the upper and lower reservoirs. This partition wall acts as a barrier that prevents mixing and convection between the two reservoirs while allowing the electrophoresis separation to proceed stably in each region.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If conventional separation methods are used, then separation process is simple, but convection phenomenon causes deterioration in electronic device characteristics

Engineering Contradiction:
Improveseparation process complexityVSAvoidelectronic device reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The separation tank is segmented into upper and lower reservoirs by a partition wall, creating stable, convection-free zones that preserve the integrity of separated nanotubes for electronic device applications while maintaining reasonable process complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition wall serves as an intermediary that prevents convection and maintains stable separation conditions, ensuring that the separated metallic and semiconducting nanotubes retain their properties for reliable electronic device performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively minimizes convection in the separation tank, enabling stable and high-purity separation of metallic and semiconducting single-walled carbon nanotubes, suitable for electronic device applications.

Implementation Method 1

when a convection phenomenon occurs in a separation tank, there is a problem that single-walled carbon nanotubes are agitated and it becomes difficult to separate metallic single-walled carbon nanotubes and semiconducting single-walled carbon nanotubes

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a method of separating metallic single-walled carbon nanotubes and semiconducting single-walled carbon nanotubes has been proposed. Examples of a method of separating metallic single-walled carbon nanotubes and semiconducting single-walled carbon nanotubes include a separating method using direct current electrophoresis

Methodology Applied
Scientific EffectCarrier-free electrophoresis: Electrophoresis

Implementation Method 3

a separating method using direct current electrophoresis

Methodology Applied
Scientific EffectElectrophoresis: Electrophoresis

Data Source

PatentUS11485640B2Single-walled carbon nanotube separation apparatus and single-walled carbon nanotube separation method
Publication Date: 2022.11.01 NEC CORP
  • US11485640B2 patent drawing
  • US11485640B2 patent drawing
  • US11485640B2 patent drawing

AI summary

A single-walled carbon nanotube separation apparatus includes: a separation tank accommodating a single-walled carbon nanotube dispersion liquid containing: metallic single-walled carbon nanotubes; and semiconducting single-walled carbon nanotubes; a first electrode and a second electrode that are installed in the separation tank; and a partition wall installed between the first electrode and the second electrode in the separation tank and below the separation tank in a height direction thereof.