Switchable Heat Sink With Movable Thermal Transfer Element

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Solution Overview

Problem

Conventional heat sinks become unsuitable due to changed operating conditions, such as excessive heat, leading to the unintended generation of thermal energy rather than its dissipation.

Innovation Solution

A switchable heat sink system comprising a heat-generating structure, a first heat sink, and a second heat sink, with a heat transfer element that can be selectively positioned between them to manage thermal energy dissipation based on temperature conditions, allowing thermal energy to be redirected when the second heat sink becomes unsuitable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a heat sink is used under changed operating conditions, then the heat sink structure remains in place, but the heat sink becomes unsuitable and may become a source of thermal energy instead of a sink

Engineering Contradiction:
Improveheat sink adaptabilityVSAvoidheat sink performance reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The heat sink system transitions from a static configuration to a dynamic one by introducing a movable heat transfer element that can be repositioned between a first position (connecting heat-generating structure to heat sink) and a second position (disconnecting them). This dynamic adjustment allows the system to adapt to changing operating conditions and maintain reliable heat dissipation performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heat sink system is segmented into distinct functional components: a heat-generating structure, a heat sink, and a movable heat transfer element. This segmentation allows independent control and positioning of the heat transfer element, enabling the system to switch between operational states and maintain reliability under varying conditions.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If a heat sink becomes excessively hot, then thermal energy dissipation is maintained initially, but the heat sink eventually becomes a source of thermal energy

Engineering Contradiction:
Improvethermal energy dissipationVSAvoidexcessive heat generation
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The system incorporates temperature monitoring and control mechanisms that detect when the heat sink becomes excessively hot. Based on this feedback, the control system repositions the heat transfer element to disconnect the heat-generating structure from the overheated heat sink, preventing it from becoming a thermal energy source and maintaining effective thermal energy dissipation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary action by continuously monitoring heat sink temperature and proactively repositioning the heat transfer element before the heat sink becomes excessively hot and harmful. This preventive approach avoids the adverse effect of the heat sink becoming a thermal energy source.

Inventive Principle:
Principle #9Preliminary anti-action

3Adaptability or versatility

If the heat transfer element is selectively positioned to redirect thermal energy, then thermal energy management is improved, but the system complexity increases

Engineering Contradiction:
Improvethermal energy management flexibilityVSAvoidheat sink system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heat transfer element serves as an intermediary component between the heat-generating structure and the heat sink. By positioning this intermediary element in different locations, the system achieves flexible thermal energy management without requiring complex control mechanisms, as the intermediary itself performs the switching function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heat transfer element is designed to be self-positioning through thermal expansion, magnetic field effects, or buoyancy forces that automatically move it between positions based on temperature conditions. This self-service mechanism reduces the need for external control systems and minimizes overall system complexity while maintaining high adaptability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the system to automatically switch between suitable heat sinks, effectively managing thermal energy dissipation by redirecting heat away from unsuitable sinks, thereby maintaining efficient cooling.

Implementation Method 1

The heat transfer element is configured to be selectively positioned between the first heat sink and the second heat sink to establish a path for the transfer of thermal energy between the first heat sink and the second heat sink

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The heat-generating structure generates thermal energy

Methodology Applied
Scientific EffectHeat generation: Heating

Data Source

PatentUS9704773B2System and method for a switchable heat sink
Publication Date: 2017.07.11 RAYTHEON CO
  • US9704773B2 patent drawing
  • US9704773B2 patent drawing
  • US9704773B2 patent drawing

AI summary

A method and system for selectively dissipating thermal energy are provided. The system includes a heat-generating structure, a first heat sink, a second heat sink, and a heat transfer element. The heat-generating structure generates thermal energy. The first heat sink is in thermal communication with the heat-generating structure. The heat transfer element is configured to be selectively positioned between the first heat sink and the second heat sink to establish a path for the transfer of thermal energy between the first heat sink and the second heat sink. Upon positioning the heat transfer element between the first heat sink and the second heat sink, at least a portion of the thermal energy from the heat-generating structure is allowed to travel through the first heat sink and through the heat transfer element to the second heat sink.