Switching Circuit Wire Traces with Edge Cutouts for Oscillation Damping

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Solution Overview

Problem

High-speed switches in circuits experience significant current and voltage oscillations and electromagnetic interference due to switching transients, which existing damping methods struggle to effectively mitigate, leading to inefficiencies and potential thermal issues.

Innovation Solution

The design of wire traces with cutouts along their edges, where AC current flow is concentrated, increases the effective edge length and AC resistance of the traces, reducing oscillations. The depth and spacing of these cutouts are tailored to specific switching frequencies, and the wire traces' dimensions are optimized to balance AC and DC resistance, using semiconductor switches like silicon, gallium nitride, or silicon carbide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional wire traces are used in high-speed switching circuits, then the circuit structure is simple and easy to manufacture, but significant current and voltage oscillations and electromagnetic interference occur during switching transients

Engineering Contradiction:
Improveelectromagnetic interference and oscillationsVSAvoidwire trace structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The wire trace is segmented by introducing cutouts along its edges, dividing the continuous trace into sections that increase the effective edge length. This segmentation increases AC resistance selectively, enhancing damping of oscillations without significantly complicating the manufacturing process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cutouts are strategically placed along specific edges of the wire trace where AC current flow is concentrated during switching transients. This local modification increases AC resistance precisely where needed for damping, while maintaining lower DC resistance in other areas, optimizing the trace's electrical characteristics

Inventive Principle:
Principle #3Local quality

2Reliability

If the effective edge length of wire traces is increased to reduce oscillations, then AC resistance increases and damping improves, but DC resistance also increases reducing circuit efficiency

Engineering Contradiction:
Improveoscillation dampingVSAvoidDC resistance losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The cutouts are designed to provide sufficient AC resistance for effective oscillation damping without being excessive. By carefully controlling the depth, width, and spacing of cutouts, the design achieves the minimum necessary AC resistance for damping while minimizing the impact on DC resistance, thus reducing energy losses

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively dampens second-order current and voltage oscillations, reducing electromagnetic interference and improving the efficiency of switching circuits by increasing the damping factor and AC resistance while maintaining low DC resistance, thus addressing the inefficiencies and thermal challenges associated with conventional designs.

Implementation Method 1

cutouts with predetermined patterns and dimensions formed along edges where AC current flow is concentrated in order to increase an effective edge length of the wire traces

Methodology Applied
Scientific EffectSkin effect: Skin Effect

Implementation Method 2

The cutouts formed along the edges of the wire traces where the AC current flow is concentrated can increase a damping factor in order to reduce the current and voltage oscillations

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS9990457B2Switching circuit including wire traces to reduce the magnitude of voltage and current oscillations
Publication Date: 2018.06.05 DENSO CORP
  • US9990457B2 patent drawing
  • US9990457B2 patent drawing
  • US9990457B2 patent drawing

AI summary

A device includes an electrical circuit having one or more parallel layers and one or more electronic components of a switching circuit configured to operate at one or more frequencies mounted to several layers of the electrical circuit. Wire traces electrically connecting the one or more electronic components have cutouts with predetermined patterns and dimensions formed along edges where AC current flow is concentrated to increase an effective edge length of the wire traces to reduce oscillation and heat loss of the traces.