Switching Element Drive Device Dynamic Gate Voltage Control

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Solution Overview

Problem

Existing switching element drive devices increase costs by switching gate resistor values to reduce switching loss and noise, which is not economically viable.

Innovation Solution

A switching element drive device that uses a current sensor, voltage sensor, and control part to dynamically adjust the gate drive voltage based on load current and input voltage, allowing for software-based determination of command values for the gate drive voltage, eliminating the need for additional hardware and reducing switching losses while suppressing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the gate resistor value is switched by switching the hardware to reduce switching loss, then the switching loss is reduced, but the cost increases

Engineering Contradiction:
Improveswitching lossVSAvoidcost
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the gate drive voltage parameter dynamically based on operating conditions (on-state current and drain voltage) rather than using hardware switching of gate resistors. The control part calculates and outputs appropriate gate drive voltage command values that adapt to different operating states, achieving switching loss reduction without additional hardware cost

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical/hardware switching mechanism (switching gate resistor values through hardware) with an electronic control mechanism (software-based calculation and output of gate drive voltage command values). This substitution eliminates the need for additional switching hardware while achieving the same functional goal of optimizing switching performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of energy

If the switching speed is increased to reduce switching loss, then the switching loss is reduced, but noise increases due to sudden change in gate current

Engineering Contradiction:
Improveswitching lossVSAvoidnoise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent implements dynamic adjustment of the gate drive voltage based on real-time operating conditions. The control part continuously monitors on-state current and drain voltage, then dynamically calculates and outputs optimal gate drive voltage command values. This dynamic control allows the system to optimize switching speed while managing noise generation, rather than using a fixed high-speed approach

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback control by using the measured on-state current and drain voltage as input to the control part. These feedback signals enable the control part to calculate appropriate gate drive voltage command values that account for the actual operating state, thereby reducing switching loss while suppressing noise through adaptive control

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11496131B2Switching element drive device
Publication Date: 2022.11.08 YAZAKI CORP
  • US11496131B2 patent drawing
  • US11496131B2 patent drawing

AI summary

A switching element drive device that reduces a switching loss while suppressing noise with an inexpensive configuration, is provided. The switching element drive device includes a current sensor configured to measure a load current flowing through a load, a voltage sensor configured to measure an input voltage inputted from a power supply, and a control part configured to output a command value of a gate drive voltage to a gate drive voltage supply part, the gate drive voltage supply part being configured to supply the gate drive voltage for driving a switching element disposed between the power supply and the load, wherein the control part is further configured to determine the command value of the gate drive voltage based on the load current and the input voltage.