Switching Rate Feedback Circuit for Loss and EMI Control

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Solution Overview

Problem

Existing circuit technologies face challenges in controlling switching speeds of transistors, leading to switching losses and electromagnetic interference (EMI) noise due to rapid transitions, which impact system efficiency and reliability.

Innovation Solution

A switching rate control sensor circuit that includes a differentiator circuit, peak detector, and driver circuit to measure and adjust the control signal for transistors based on the peak value of the differentiated voltage, thereby controlling the switching speed and mitigating switching losses and EMI noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the switching speed of transistors is increased to improve system productivity, then switching losses and EMI noise increase, deteriorating system reliability and efficiency

Engineering Contradiction:
Improveswitching speedVSAvoidswitching losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements a feedback control system where a sensor circuit monitors the actual switching rate of the transistor and feeds this information back to a controller. The controller adjusts the control signal to maintain the switching rate within a predetermined range, thereby preventing excessive switching losses while ensuring adequate switching speed for system productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic adjustment of the control signal characteristics based on real-time switching rate monitoring. The control system adapts the pulse width, frequency, or amplitude of the control signal dynamically to optimize the switching speed, allowing the system to achieve high productivity when needed while minimizing switching losses during normal operation.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the switching speed of transistors is increased to improve system productivity, then EMI noise increases, deteriorating system reliability

Engineering Contradiction:
Improveswitching speedVSAvoidEMI noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The sensor circuit provides real-time feedback on the switching rate, enabling the controller to adjust the control signal to prevent EMI-generating conditions. By maintaining switching rates within optimal ranges, the system achieves high productivity without generating excessive EMI noise that would compromise reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system takes preliminary action by monitoring the switching rate before EMI noise becomes problematic. When the switching rate approaches levels that generate harmful EMI, the controller proactively adjusts the control signal to reduce the switching speed, preventing EMI noise generation before it occurs.

Inventive Principle:
Principle #9Preliminary anti-action

3Loss of energy

If switching losses are reduced by slowing down transistor switching, then system productivity decreases

Engineering Contradiction:
Improveswitching lossesVSAvoidswitching speed
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system dynamically adjusts the control signal parameters to optimize the trade-off between switching losses and switching speed. During conditions where low switching losses are critical, the system slows down switching. During conditions requiring high productivity, the system increases switching speed, achieving both energy efficiency and high performance at different times.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes parameters of the control signal (such as pulse width, frequency, or amplitude) to optimize transistor switching characteristics. By adjusting these parameters dynamically, the system can minimize switching losses when energy efficiency is prioritized while maintaining adequate switching speed for productivity requirements.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If a simple switch control is used to maintain ease of operation, then switching rate cannot be controlled, leading to increased switching losses and EMI noise

Engineering Contradiction:
Improveswitch control simplicityVSAvoidswitching losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system implements self-service control where the sensor circuit automatically monitors the switching rate and the controller automatically adjusts the control signal without requiring manual intervention. This maintains ease of operation while enabling precise control of switching rates to minimize switching losses and EMI noise.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The automatic feedback control system maintains simplicity of operation by handling all switching rate adjustments autonomously. The sensor circuit continuously monitors switching characteristics and feeds this information to the controller, which automatically adjusts control signals to optimize performance, eliminating the need for complex manual control while reducing switching losses.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively adjusts the switching speed of transistors to reduce switching losses and EMI noise, enhancing system efficiency and reliability by measuring and responding to the peak differentiated voltage.

Implementation Method 1

a capacitor coupled to a resistor at a differentiator node. The capacitor is configured to receive a first voltage from a switch and the differentiator node is configured to receive a differentiated voltage based on the first voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10594315B2Switching rate monitoring and control
Publication Date: 2020.03.17 TEXAS INSTRUMENTS INC
  • US10594315B2 patent drawing
  • US10594315B2 patent drawing
  • US10594315B2 patent drawing

AI summary

An apparatus to monitor and control a switching rate in a switch includes a differentiator circuit including a capacitor and a configurable resistor. The differentiator circuit further includes an input terminal of the capacitors configured to receive a first voltage from a switch and a differentiator node configured to receive a differentiated voltage based on the first voltage. The apparatus includes a peak detector circuit coupled to the differentiator node and configured to detect a peak value of the differentiated voltage. The apparatus further includes a driver circuit coupled to the peak detector circuit and configured to adjust a control signal to the switch responsive to the detected peak value of the differentiated voltage.