Switching Timing Control for Load Voltage Spike Suppression

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Solution Overview

Problem

Electronic devices, such as dimmers, face challenges in controlling switching timing to prevent voltage and current spikes, which can damage the device or load, especially when dealing with inductive loads where timing errors lead to fly-back voltages and spikes.

Innovation Solution

An electronic device with load voltage measuring circuitry and a processor that adjusts switching timing based on load voltage spikes, using a closed-loop control algorithm to detect spikes and adjust activation/deactivation timing to avoid damage, and can detect load types to drive them properly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If switching timing is not precisely controlled, then the electronic device is simpler to manufacture, but voltage spikes occur that can damage the device or load

Engineering Contradiction:
Improveprotection against voltage spikesVSAvoidswitching timing control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements feedback by measuring the actual load voltage and comparing it to expected values. The system detects voltage spikes through this feedback mechanism and uses the information to adjust switching timing, creating a closed-loop control system that prevents damage while maintaining reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary detection of load voltage characteristics before main switching operations. By measuring load voltage in advance and identifying potential spike conditions, the system can pre-adjust switching timing to prevent voltage spikes before they occur.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If protective components like MOVs and TVS diodes are used, then the device is protected against voltage spikes, but the device complexity and cost increase

Engineering Contradiction:
Improveprotection against voltage spikesVSAvoidprotective components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system provides self-protection by using intelligent control algorithms that detect and respond to voltage spike conditions. Instead of relying on passive protective components, the system actively monitors load voltage and adjusts switching timing to prevent spikes, making the protective function self-generated rather than component-dependent.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical/passive protective components (MOVs, TVS diodes) with an electronic control system that uses sensing and algorithmic adjustment. This substitution transitions from a passive mechanical protection approach to an active electronic control approach, reducing hardware complexity while maintaining protection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If switching timing is adjusted dynamically, then voltage spikes are reduced, but the control algorithm complexity increases

Engineering Contradiction:
Improvereduction of voltage spikesVSAvoidcontrol algorithm
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements dynamic switching timing adjustment based on real-time load voltage measurements. The control algorithm continuously adapts switching timing parameters in response to changing load conditions, transforming a static control system into a dynamic one that maintains optimal performance across varying operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the timing parameters of switching operations dynamically based on measured load voltage characteristics. By adjusting timing parameters in response to detected voltage conditions, the system achieves spike reduction through parameter optimization rather than through complex hardware circuits.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11641195B2Systems and methods for controlling switching timing
Publication Date: 2023.05.02 SNAP ONE LLC
  • US11641195B2 patent drawing
  • US11641195B2 patent drawing
  • US11641195B2 patent drawing

AI summary

An electronic device for controlling switching timing is described. The electronic device includes load voltage measuring circuitry configured to measure a load voltage to produce a load voltage measurement. The electronic device also includes a processor coupled to the load voltage measuring circuitry. The processor is configured to determine whether a load voltage spike is indicated by the load voltage measurement. The processor is configured to control switching timing based on whether a load voltage spike is indicated.