Symmetric Three-Layer OLED Stack for Color Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Organic light emitting diodes (OLEDs) with multiple emissive layers face challenges in maintaining color stability when driven at varying currents, as the color can shift due to changes in recombination zones within the layers.

Innovation Solution

A three-layer emissive stack architecture is introduced, where the top and bottom layers emit light in the same color region, and the middle layer emits light in a different color, with specific thickness ratios and dopant compositions to maintain color stability across varying current densities and luminance levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple emissive layers are used to achieve full color display, then color saturation is improved, but color stability deteriorates due to recombination zone shifts at varying currents

Engineering Contradiction:
Improvecolor saturationVSAvoidcolor stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The emissive stack is segmented into multiple discrete emissive layers (at least three), each potentially emitting different colors. This segmentation allows independent optimization of each layer's emission characteristics while maintaining overall color stability through the symmetric configuration where outer layers emit the same color.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a symmetric-emissive-layer configuration where the first and last emissive layers emit the same color, creating a symmetric structure (e.g., red-green-red or blue-yellow-blue). This symmetry pins the recombination zone effectively, preventing color shifts that would occur with asymmetric configurations, thereby resolving the contradiction between color saturation and color stability.

Inventive Principle:
Principle #4Asymmetry

2Illumination intensity

If current density is increased to improve luminance, then brightness is improved, but color stability deteriorates due to recombination zone migration

Engineering Contradiction:
ImproveluminanceVSAvoidcolor stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The symmetric configuration of emissive layers (where outer layers emit identical colors) creates a balanced structure that anchors the recombination zone. When current density increases, the recombination zone remains pinned at the interfaces between layers rather than migrating, preventing color shifts and maintaining color stability across a wide luminance range (800 to 30,000 cd/m²).

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent extends the emissive structure into the vertical dimension with multiple stacked layers, creating interfaces between layers that serve as pinning points for the recombination zone. This multi-dimensional arrangement prevents lateral migration of the recombination zone that would cause color instability, allowing luminance to be adjusted without compromising color stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Illumination intensity

If more emissive layers are added to enhance color performance, then color quality is improved, but device complexity increases

Engineering Contradiction:
Improvecolor qualityVSAvoidemissive layer structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The emissive stack is divided into at least three distinct emissive layers with specific emission characteristics. This segmentation enables full color display capability while maintaining a manageable structure where the outer layers emit the same color, creating a symmetric pattern that simplifies the overall design compared to using completely different layers for each color.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The symmetric emissive layer configuration serves multiple functions simultaneously: it provides full color display capability through different emitting layers, pins the recombination zone to maintain color stability, and creates a balanced structure that simplifies fabrication. The outer layers emitting the same color act as both color sources and structural anchors, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves color stability by pinning down the recombination zone, minimizing color shifts and maintaining consistent emission characteristics even when current densities vary from 2 mA/cm² to 80 mA/cm² and luminance levels from 800 cd/m² to 30,000 cd/m².

Implementation Method 1

OLEDs make use of thin organic films that emit light when voltage is applied across the device

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20220020945A1Color stable organic light emitting diode stack
Publication Date: 2022.01.20 UNIVERSAL DISPLAY CORP
  • US20220020945A1 patent drawing
  • US20220020945A1 patent drawing
  • US20220020945A1 patent drawing

AI summary

The present invention relates to OLED devices and stacks for OLED devices that include a symmetric emissive-layer architecture. In one embodiment, the present invention relates to an emissive stack having three layers, wherein the top and bottom layers emit light in the same or similar color region while the middle layer emits light in a different color region than the other two layers. In such an embodiment, the three layers are in contact with each other with no other layers in between. The symmetric emissive-layer architecture of the present invention can be used to improve the color stability of OLED devices.