TADF Emission Layer Stack for OLED Lifespan

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Solution Overview

Problem

Conventional light-emitting devices face challenges in achieving high efficiency and long lifespan due to the formation of light-emitting zones at interfaces between hole transport layers and emission layers, which can lead to deterioration and reduced performance.

Innovation Solution

A light-emitting device is designed with an interlayer containing an emission layer stack comprising a first thermally activated delayed fluorescence (TADF) dopant and a second TADF dopant, where the first and second emission layers are different compounds and directly contact each other, allowing hole and electron recombination at their interface, thereby avoiding the formation of light-emitting zones between the hole transport and emission layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional light-emitting device uses a single emission layer with hole transport layer, then the device structure is simple, but light-emitting zones form at the interface causing deterioration and reduced efficiency

Engineering Contradiction:
Improvedevice lifespanVSAvoidemission layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The emission layer is divided into multiple emission layers (first emission layer and second emission layer) with different TADF dopants. Each emission layer has distinct energy levels, allowing carriers to recombine at multiple interfaces rather than forming concentrated light-emitting zones at a single interface, thereby preventing interface deterioration while maintaining structural feasibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an energy level dimension by using TADF dopants with different energy levels in separate emission layers. This creates multiple recombination interfaces at different energy levels, distributing the light emission throughout the emission layer stack rather than concentrating it at a single physical interface, thus eliminating the harmful interface accumulation effect

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If light-emitting zones are formed at interfaces between hole transport layer and emission layer, then carrier recombination occurs, but interface deterioration leads to reduced efficiency

Engineering Contradiction:
Improveluminescence efficiencyVSAvoidinterface stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The emission layer is segmented into multiple layers with different TADF dopants having different energy levels. This segmentation creates multiple recombination interfaces distributed throughout the emission layer stack, preventing carrier accumulation at any single interface and thereby maintaining both high luminescence efficiency and interface stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each emission layer is designed with specific local properties (different TADF dopants with different energy levels) to optimize carrier recombination at each interface. The first emission layer and second emission layer have tailored energy levels that facilitate efficient recombination locally while distributing stress and heat across multiple interfaces, preventing localized deterioration

Inventive Principle:
Principle #3Local quality

3Productivity

If multiple emission layers with different TADF dopants are used, then interface deterioration is prevented and efficiency improves, but device structure becomes more complex

Engineering Contradiction:
Improvedevice efficiencyVSAvoidemission layer stack
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The emission layer is segmented into multiple layers with different TADF dopants, creating multiple recombination interfaces that prevent carrier accumulation and improve efficiency. The segmented structure distributes the luminescence generation throughout the emission layer stack, enhancing overall device efficiency while maintaining a manageable layered architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The emission layer stack uses composite materials approach by combining multiple emission layers with different TADF dopants (first TADF dopant and second TADF dopant with different energy levels). This composite structure leverages the complementary properties of different dopants to achieve superior efficiency while organizing them in a systematic layered configuration

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency and lifespan of the light-emitting device by preventing interface deterioration and improving luminescence characteristics without increasing driving voltage.

Implementation Method 1

the emission layer stack includes a first emission layer including a first thermally activated delayed fluorescence (TADF) dopant and a second emission layer including a second TADF dopant

Methodology Applied
Scientific EffectThermally activated delayed fluorescence (TADF): Phosphorescence

Data Source

PatentUS20220052274A1Light-emitting device and electronic apparatus including same
Publication Date: 2022.02.17 SAMSUNG DISPLAY CO LTD
  • US20220052274A1 patent drawing
  • US20220052274A1 patent drawing
  • US20220052274A1 patent drawing

AI summary

A light-emitting device includes: a first electrode; a second electrode facing the first electrode; and an interlayer located between the first electrode and the second electrode and including an emission layer stack, wherein the emission layer stack includes a first emission layer including a first thermally activated delayed fluorescence (TADF) dopant and a second emission layer including a second TADF dopant, the first TADF dopant and the second TADF dopant are different compounds, and the first emission layer contacts the second emission layer.