Thermally Activated Delayed Fluorescence Host for Phosphorescent OLED Efficiency

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Solution Overview

Problem

Conventional organic electroluminescence devices have limited external quantum efficiency due to the inability to utilize triplet state excitons efficiently, leading to high costs and device degradation, as they rely on expensive phosphorescence materials and suffer from roll-off issues under high luminance.

Innovation Solution

A thermally activated and sensitized phosphorescence organic electroluminescence device is developed, utilizing a luminescent layer with a host material composed of a hole transport material and an electron transport material, both being thermally activated delayed fluorescence materials, doped with a phosphorescent dye at a concentration less than 15wt%, which enables efficient energy transfer and reduces roll-off.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If phosphorescence materials are used to utilize triplet state excitons, then internal quantum efficiency reaches 100%, but the cost increases due to expensive rare heavy metals

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoidcost of rare heavy metals
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The invention divides the luminescent layer into two distinct host materials (first host and second host) with different functions: the first host primarily utilizes triplet state excitons through TADF, while the second host facilitates energy transfer to the phosphorescence dopant. This segmentation allows efficient triplet state utilization without requiring high concentrations of expensive phosphorescence materials throughout the entire layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different material properties to different regions/functions within the luminescent layer. The first host material is optimized for TADF with small singlet-triplet energy gap, while the second host material is optimized for energy transfer to phosphorescence. The phosphorescence dopant is concentrated in specific regions where it can effectively receive energy from the second host, reducing overall material cost while maintaining high efficiency.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If high doping concentration of phosphorescence material is used, then energy transfer efficiency improves, but device life decreases and roll-off increases under high luminance

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoiddevice life and roll-off resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The invention segments the energy transfer pathway into two stages: first, the first host material converts triplet state excitons to singlet state excitons via TADF; second, the second host material transfers energy to the phosphorescence dopant. This segmentation allows the phosphorescence dopant to be used at lower concentrations (avoiding aggregation and degradation) while still achieving high energy transfer efficiency through the coordinated action of both hosts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second host material acts as an intermediary between the first host material and the phosphorescence dopant. It receives energy from the first host and efficiently transfers it to the phosphorescence dopant, enabling effective energy transfer at lower phosphorescence concentrations and reducing the harmful effects of high doping levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If conventional fluorescence materials are used, then the device structure is simple, but external quantum efficiency is limited to below 5% due to inability to utilize triplet state excitons

Engineering Contradiction:
Improveluminescent layer structureVSAvoidexternal quantum efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The invention creates a composite luminescent layer system combining two host materials with complementary properties and a phosphorescence dopant. The first host material provides TADF capability to access triplet state excitons, while the second host material enables efficient energy transfer to phosphorescence. This composite approach maintains relative structural simplicity while achieving high external quantum efficiency through the synergistic interaction of the components.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes key energy parameters of the host materials: the first host is selected with a small singlet-triplet energy gap (ΔE_ST) to enable efficient TADF, while the second host is selected with appropriate triplet energy level to facilitate energy transfer to the phosphorescence dopant. These parameter optimizations allow the system to utilize triplet state excitons effectively without complex device structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the utilization of triplet state excitons, improves luminescence efficiency, prolongs device life, and reduces the consumption of expensive phosphorescence materials, while maintaining low voltage and high efficiency.

Implementation Method 1

The energy gap between singlet state and triplet state (ΔE ST ) of this type of materials is very small, and the triplet state excitons, which cannot emit light, can be upconverted to singlet state excitons, which can emit light, under the effect of environmental heat.

Methodology Applied
Scientific EffectThermally activated delayed fluorescence:

Implementation Method 2

Because heavy atoms are introduced into phosphorescence materials, which results in spin-orbit coupling effect, the 75% of triplet state excitons can be sufficiently utilized, thereby achieving 100% of internal quantum efficiency.

Methodology Applied
Scientific EffectSpin-orbit coupling:

Implementation Method 3

The thermally activated and sensitized luminescence mechanism utilizes a thermally activated delayed fluorescence material as the host and a phosphorescence material as the dye

Methodology Applied
Scientific EffectThermal activation:

Data Source

PatentEP3226318B1Thermally-activated sensitized phosphorescent organic electroluminescent device
Publication Date: 2019.04.17 BEIJING VISIONOX TECHNOLOGY CO LTD
  • EP3226318B1 patent drawingFigure 1~2
  • EP3226318B1 patent drawingFigure 3~5
  • EP3226318B1 patent drawing

AI summary

The present invention discloses a thermally activated and sensitized phosphorescence organic electroluminescence device, comprising a luminescent layer, wherein a host material of the luminescent layer consists of two materials, wherein one of the two materials is a hole transport material, the other is an electron transport material, at least one of the two materials is a thermally activated delayed fluorescence material; and the host material is doped by a phosphorescent dye, and a proportion of the phosphorescent dye in the luminescent layer is <15wt%; and the triplet state energy level of the CT excited state of the thermally activated delayed fluorescence material is higher than the triplet state energy level of the n-π excited state by 0 to 0.3; or, the triplet state energy level of the CT excited state of the thermally activated delayed fluorescence material is higher than the triplet state energy level of the n-π excited state, wherein the difference is above 1.0eV, and, a difference between the second triplet state energy level of its n-π excited state and the first singlet state energy level of its CT excited state is-0.1 to 0.1eV.