Tail Rotor Isolation Assembly for Ground Safety and Power Assist

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Solution Overview

Problem

Conventional rotorcraft pose safety risks during ground operations due to the rotating tail rotor, which can be dangerous to crew and personnel and is difficult to see, and lack sufficient power during high-demand operations.

Innovation Solution

A tail rotor isolation system that includes a secondary engine and freewheeling units to selectively couple and decouple the tail rotor from the main rotor system's torque, allowing the tail rotor to be stopped during ground operations and providing supplemental power during high-power demand situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the tail rotor is kept rotating during ground operations, then the rotorcraft maintains readiness for immediate flight operations, but safety risks increase to crew and ground personnel

Engineering Contradiction:
Improvereadiness for flight operationsVSAvoidsafety risks to crew and personnel
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the tail rotor's operational state based on flight phase. During ground operations, the isolation assembly decouples the tail rotor from the main rotor system, allowing it to be stationary or rotate at reduced speed controlled by the secondary engine. During flight, the isolation assembly engages to couple the tail rotor to the main rotor system for full power operation. This dynamic switching resolves the contradiction by providing both safety during ground operations and readiness during flight operations.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If a dedicated auxiliary power unit is used for preflight operations, then accessory power is available during ground operations, but the unit cannot provide supplemental power during high-power demand flight operations

Engineering Contradiction:
Improveaccessory power during ground operationsVSAvoidsupplemental power capability during flight
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The secondary engine is designed to perform multiple functions across different flight phases. During ground operations, it powers accessories through the freewheeling units and isolation assembly. During flight operations, it can provide supplemental power to the main rotor system when high power demand occurs. This multi-functionality resolves the contradiction by making the same power unit adaptable to both ground and flight power needs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the tail rotor is isolated from the main rotor system during ground operations, then safety is improved, but the system complexity increases with additional isolation mechanisms

Engineering Contradiction:
Improvesafety during ground operationsVSAvoidisolation assembly and control mechanisms
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The isolation assembly acts as an intermediary mechanism between the main rotor system and the tail rotor. It includes freewheeling units that can engage or disengage to couple or decouple the tail rotor from the main rotor system. This intermediary approach resolves the contradiction by providing a mechanical means to isolate the tail rotor for safety while maintaining the ability to quickly re-couple during flight operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Difficulty of detecting and measuring

If the tail rotor is visible and marked, then detection by personnel is improved, but the rotorcraft design complexity increases

Engineering Contradiction:
Improvevisibility of tail rotorVSAvoidadditional markings and visibility features
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The tail rotor assembly incorporates high-visibility color markings and reflective materials on the rotor blades and hub. These visual features make the tail rotor easily detectable by ground personnel and crew, especially in low-light conditions. This approach resolves the contradiction by using passive visual enhancement rather than active warning systems, maintaining simplicity while improving detection.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety by stopping the tail rotor during ground operations and provides additional power for high-demand conditions, improving rotorcraft efficiency and safety configurations.

Implementation Method 1

The first and second freewheeling units each have an input race and an output race such that torque applied to the input race is transferred to the output race in a driving mode and torque applied to the output race is not transferred to the input race in an overrunning mode

Methodology Applied
Scientific EffectFreewheeling mechanism: Ratchet

Data Source

PatentUS12049304B2Tail rotor isolation systems for rotorcraft
Publication Date: 2024.07.30 TEXTRON INNOVATIONS INC
  • US12049304B2 patent drawing
  • US12049304B2 patent drawing
  • US12049304B2 patent drawing

AI summary

A tail rotor isolation system for rotorcraft includes a secondary engine, first and second freewheeling units, an isolation assembly and a tail rotor system. The secondary engine is coupled to the input race of the first freewheeling unit. A main rotor system is coupled to the output race of the second freewheeling unit. The isolation assembly is coupled to the output race of the first freewheeling unit and has a fully engaged position coupling the input and output races of the second freewheeling unit and a partially engaged position coupled to the input race but decoupled from the output race of the second freewheeling unit. The tail rotor system is coupled to the input race of the second freewheeling unit such that in the partially engaged position of the isolation assembly, the overrunning mode of the second freewheeling unit isolates the tail rotor system from the main rotor system.