Oxygen-Deficient Tantalum Oxide Memory Element for Rewritable Nonvolatile Storage

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Solution Overview

Problem

Conventional resistance variable nonvolatile memory elements using transition metal oxides face challenges such as slow switching speed, need for a forming process, and instability in resistance state retention, particularly with tantalum oxide-based memories which can only be written once and lack reversibility.

Innovation Solution

A nonvolatile memory element with a resistance variable layer comprising a layered structure of first and second oxygen-deficient tantalum oxides (TaOx and TaOy) allows reversible resistance changes without a forming process, utilizing a stacked structure where the second oxygen-deficient tantalum oxide layer is in contact with one electrode and has a thickness between 1 nm and 8 nm, enabling high-speed and stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-layer oxygen-deficient tantalum oxide is used as the resistance variable layer, then the structure is simple, but the memory element requires a forming process and cannot be rewritten

Engineering Contradiction:
Improvestructure simplicityVSAvoidrewritability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The resistance variable layer is segmented into two distinct layers: a first oxygen-deficient tantalum oxide layer (TaOx, 0.5<x<2) and a second oxygen-deficient tantalum oxide layer (TaOy, 1<y≤2). This segmentation allows each layer to perform different functions - the first layer provides reversible resistance change capability while the second layer enables forming-free operation, thereby achieving both structural simplicity and rewritability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure of two different oxygen-deficient tantalum oxide layers with distinct compositional ranges. The first layer (TaOx with 0.5<x<2) and second layer (TaOy with 1<y≤2) form a composite material system where each component contributes specific properties, enabling the memory element to achieve both forming-free operation and reversible resistance changes

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional transition metal oxide resistance variable layers are used, then the manufacturing process is established, but the switching speed is slow

Engineering Contradiction:
Improvemanufacturing process establishmentVSAvoidswitching speed
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent optimizes the oxygen content parameters of the tantalum oxide layers to achieve high-speed switching. By controlling the composition ranges (TaOx with 0.5<x<2 and TaOy with 1<y≤2) and thickness parameters, the resistance change speed is dramatically improved to 100 ns or less while maintaining compatibility with established semiconductor manufacturing processes

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a thick resistance variable layer is used, then the resistance change magnitude is large, but the switching speed decreases

Engineering Contradiction:
Improveresistance state distinctionVSAvoidswitching speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The resistance variable layer is divided into two thinner layers instead of one thick layer. The first layer (TaOx) and second layer (TaOy) each have optimized thicknesses that collectively provide sufficient resistance change magnitude while reducing the switching time to 100 ns or less, thereby maintaining reliability without sacrificing speed

Inventive Principle:
Principle #1Segmentation

4Reliability

If a forming process is applied to initialize the resistance variable layer, then the layer becomes operational, but the process adds manufacturing complexity and cost

Engineering Contradiction:
Improveoperational readinessVSAvoidmanufacturing process steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second oxygen-deficient tantalum oxide layer (TaOy) is designed with specific compositional characteristics (1<y≤2) that pre-condition the resistance variable layer during manufacturing. This preliminary structural design eliminates the need for subsequent forming processes, allowing the memory element to be operational immediately after standard fabrication steps, thereby reducing manufacturing complexity and cost

Inventive Principle:
Principle #10Preliminary action

5Ease of manufacture

If tantalum oxide-based resistance variable layers are used, then the material is compatible with semiconductor processes, but the memory can only be written once

Engineering Contradiction:
Improvesemiconductor process compatibilityVSAvoidrewritability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent creates a composite structure using two different oxygen-deficient tantalum oxide layers with distinct compositional ranges. This composite approach maintains semiconductor process compatibility while the specific combination of TaOx (0.5<x<2) and TaOy (1<y≤2) layers enables reversible resistance changes, achieving rewritability that single-layer tantalum oxide cannot provide

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-speed, reversible, and stable resistance changes without the need for a forming process, improving manufacturing efficiency and reducing costs, while maintaining compatibility with semiconductor processes.

Implementation Method 1

a resistance variable layer (106) comprising an oxygen-deficient tantalum oxide

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

a resistance variable layer (106) comprising an oxygen-deficient tantalum oxide

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS8445319B2Nonvolatile memory element, manufacturing method thereof, and nonvolatile semiconductor apparatus using the nonvolatile memory element
Publication Date: 2013.05.21 PANASONIC SEMICON SOLUTIONS CO LTD
  • US8445319B2 patent drawing
  • US8445319B2 patent drawing
  • US8445319B2 patent drawing

AI summary

A nonvolatile memory element comprises a first electrode layer (103), a second electrode (107), and a resistance variable layer (106) which is disposed between the first electrode layer (103) and the second electrode layer (107), a resistance value of the resistance variable layer varying reversibly according to electric signals having different polarities which are applied between the electrodes (103), (107), wherein the resistance variable layer (106) has a first region comprising a first oxygen-deficient tantalum oxide having a composition represented by TaOx (0&lt;x&lt;2.5) and a second region comprising a second oxygen-deficient tantalum oxide having a composition represented by TaOy (x&lt;y&lt;2.5), the first region and the second region being arranged in a thickness direction of the resistance variable layer.