Tap Changer Position Detection Using Transformer Impedance

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Solution Overview

Problem

Existing voltage regulation devices face challenges in accurately determining the tap position of their tap changing mechanisms without requiring additional hardware or reconfiguration, which is essential for reliable operation and maintenance in electrical power distribution networks.

Innovation Solution

A control system that uses measured properties such as current and voltages to determine the tap position of a voltage regulation device by calculating internal impedance and comparing it to an initial position, allowing for reassessment and communication of discrepancies to a remote station.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If additional hardware or reconfiguration is used to determine tap position, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvetap position determination accuracyVSAvoidhardware complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The voltage regulation device uses its own existing operational parameters (voltages and currents) to determine tap position, without requiring external measurement hardware. The control system calculates internal impedance from readily available electrical measurements, making the system self-diagnostic and eliminating the need for additional position sensing hardware.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical or electrical position sensing mechanisms with an electrical calculation-based approach. Instead of using physical sensors, encoders, or mechanical position indicators, the system uses mathematical calculations based on voltage and current measurements to determine tap position, thereby eliminating complex mechanical subsystems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If additional hardware is installed to monitor tap position, then reliability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveoperation reliabilityVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The control system performs multiple functions using the same hardware components: it regulates voltage, monitors electrical parameters, and determines tap position. The existing voltage and current measurement circuits serve dual purposes for both voltage regulation control and tap position monitoring, eliminating the need for separate dedicated position sensing hardware and simplifying manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The device monitors its own operational state using its existing measurement capabilities, making it self-diagnostic. The control system continuously calculates internal impedance and determines tap position using the same voltage and current measurements already being taken for voltage regulation, thereby improving reliability without adding monitoring hardware.

Inventive Principle:
Principle #25Self-service

3Device complexity

If internal impedance calculation method is used to determine tap position, then device complexity is reduced, but measurement precision may worsen

Engineering Contradiction:
Improvesystem complexityVSAvoidtap position determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The control system continuously monitors voltages and currents, calculates internal impedance, and uses this feedback to determine and verify tap position. The system can compare the calculated position with the commanded position and detect discrepancies, providing continuous verification that maintains measurement precision while keeping the system relatively simple.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system determines tap position by calculating changes in internal impedance parameters based on voltage and current measurements. By monitoring how internal impedance varies with tap position and using these parameter changes to infer position, the system achieves accurate determination through mathematical relationships rather than direct physical measurement, maintaining precision while simplifying the overall system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides an accurate and cost-effective method for determining tap positions without additional hardware, enhancing the reliability and efficiency of voltage regulation in power distribution systems.

Implementation Method 1

determine an internal impedance of the voltage regulation device based on an initial tap position; determine a voltage of the internal impedance based on a measured load current

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Data Source

PatentUS11507118B2Control system for determining a tap position of a tap changing mechanism of a voltage regulation device
Publication Date: 2022.11.22 EATON INTELLIGENT POWER LTD
  • US11507118B2 patent drawing
  • US11507118B2 patent drawing
  • US11507118B2 patent drawing

AI summary

A control system for a voltage regulation device is configured to determine a tap position of a tap changing mechanism of the voltage regulation device, the control system being configured to: determine an internal impedance of the voltage regulation device based on an initial tap position; determine a voltage of the internal impedance based on a measured load current; determine a voltage of the first winding based on the input voltage, the output voltage, and the voltage of the internal impedance; and determine the tap position based on the voltage of the first winding, N, and a voltage of a second winding, where N is an integer value that represents a count of turns on the second winding.