Tapered Gate-All-Around Structure for Bottom-Gate Wiring Access

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Solution Overview

Problem

Existing semiconductor fabrication technologies face challenges in scaling transistors beyond single digit nanometer nodes due to limitations in wiring access to bottom gates and maintaining wide device width for high drive-strength in three-dimensional circuits.

Innovation Solution

The use of tapered devices and spacer-based integration flows to selectively narrow device width where access to bottom gates is needed, allowing for increased connectivity and drive-strength while maintaining transistor density through variable channel width transitions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If device width is increased to maintain high drive-strength, then drive-strength is improved, but wiring access to bottom gates becomes difficult

Engineering Contradiction:
Improvedrive-strengthVSAvoidwiring access
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The device width is segmented into different regions: a first device region with a first width optimized for drive-strength, and a second device region with a second width optimized for wiring access. This segmentation allows each region to fulfill its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the device are assigned different widths based on local requirements. The first device region has a larger width to provide high drive-strength, while the second device region has a smaller width to enable wiring access to bottom gates. This local quality variation resolves the contradiction between overall device performance and local accessibility.

Inventive Principle:
Principle #3Local quality

2Productivity

If transistor density is increased through vertical stacking, then transistor density is improved, but complexity of gate separation increases

Engineering Contradiction:
Improvetransistor densityVSAvoidgate separation
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The vertically stacked transistor structure is segmented into an upper transistor and a lower transistor, each with separate gates. The gate separation structure is designed to selectively separate these transistors, allowing independent control while maintaining vertical stacking for high density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A gate separation structure acts as an intermediary element between the upper and lower transistors. This structure enables the separation of gates in the vertically stacked configuration, facilitating independent gate control without requiring complete structural separation, thus managing complexity while maintaining density.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If single exposure EUV processing is used, then manufacturing simplicity is maintained, but ability to achieve tight contacted poly pitch decreases

Engineering Contradiction:
Improveprocessing simplicityVSAvoidcontacted poly pitch
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The device structure is segmented into regions with different widths, which can be formed using single exposure EUV processing. The first device region with larger width and second device region with smaller width can be patterned in a single exposure, achieving the desired structure without requiring multiple exposures or complex processing steps.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12414367B2Tapered device for lateral gate all around devices
Publication Date: 2025.09.09 TOKYO ELECTRON LTD
  • US12414367B2 patent drawing
  • US12414367B2 patent drawing
  • US12414367B2 patent drawing

AI summary

Aspects of the present disclosure provide a semiconductor structure. For example, the semiconductor structure can include a lower channel structure, an upper channel structure formed vertically over the lower channel, a first transistor device including lower and upper gates formed around a first portion of the lower and upper channel structures, respectively, and a separation layer formed between and separating the lower and upper gates, and a second transistor device including a common gate formed around a second portion of the lower and upper channel structures. The first portion of the lower channel structure is equal to the first portion of the upper channel structure in width, and has a first width less than a second width of the second portion of the lower channel structure.