Tapered Through Electrode in Solid-State Image Sensors

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Solution Overview

Problem

Existing solid-state image sensors face challenges in maintaining a low resistance value for through electrodes, which affects their performance due to voids formed during the deposition process, especially as the electrodes are miniaturized and aspect ratios increase.

Innovation Solution

The design incorporates a through electrode with a conductor whose cross-sectional area gradually increases toward the photoelectric converter, allowing for improved filling characteristics and reducing void formation, thereby maintaining a low resistance value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the through electrode is miniaturized and the aspect ratio is increased, then the integration density is improved, but the resistance value increases due to void formation during deposition

Engineering Contradiction:
Improveintegration densityVSAvoidresistance value
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The conductor cross-section is designed with non-uniform distribution, being larger at the photoelectric converter side and smaller at the semiconductor substrate side. This local variation in cross-sectional area compensates for the increased path length in miniaturized through electrodes, maintaining low resistance while achieving high integration density

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the geometric parameter of the conductor from a uniform cross-section to a tapered cross-section where the area gradually increases toward the photoelectric converter. This parameter modification reduces void formation during deposition and lowers overall resistance, resolving the contradiction between miniaturization and electrical performance

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a conventional through electrode with uniform cross-section is used, then the manufacturing process is simple, but voids form during deposition leading to increased resistance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfilling characteristics
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The conductor is designed with locally varying cross-sectional area, being larger at the photoelectric converter side where void formation is more problematic during deposition. This local quality improvement enhances filling characteristics without significantly complicating the overall manufacturing process

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The conductor geometry is pre-designed with a tapered profile before deposition begins, creating a structure that naturally prevents void formation during the filling process. This preliminary geometric configuration ensures better deposition uniformity and reduces the need for complex post-processing

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively keeps the resistance value of the through electrode low, enhancing the performance and sensitivity of the solid-state image sensor by preventing voids and reducing parasitic capacitance.

Implementation Method 1

a photoelectric converter disposed above the semiconductor substrate and configured to convert light to charge

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

filling the through hole with a metal film

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Data Source

PatentUS12002832B2Solid-state image sensor, solid-state imaging device, and method of manufacturing solid-state image sensor
Publication Date: 2024.06.04 SONY GROUP CORP
  • US12002832B2 patent drawing
  • US12002832B2 patent drawing
  • US12002832B2 patent drawing

AI summary

A solid-state image sensor is provided that includes a semiconductor substrate, a charge accumulator disposed in the semiconductor substrate and configured to accumulate charge, a photoelectric converter provided above the semiconductor substrate and configured to convert light to charge, and a through electrode passing through the semiconductor substrate and electrically connecting the charge accumulator with the photoelectric converter. At an end portion on the photoelectric converter side of the through electrode, a cross-sectional area of a conductor positioned at the center of the through electrode in a cut section orthogonal to a through direction of the through electrode gradually increases toward the photoelectric converter along the through direction.