TDC Delay-Line Calibration for Accurate Distance Measurement

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Solution Overview

Problem

Existing distance measuring apparatuses using TDC circuits face measurement accuracy issues due to variations in delay element delay times caused by PVT variations, leading to errors in voltage drop amounts during calibration and measurement operations.

Innovation Solution

The apparatus incorporates a TDC circuit with delay elements, storage elements, an edge detection unit, and a time calculation unit to adjust the input timing of the measurement signal, utilizing a delay unit to set the detection stage earlier and reduce errors by shifting input timings across multiple channels, and employing a time/distance correction unit to refine measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If calibration operation is performed with continuous pulse input to complete quickly, then productivity is improved, but voltage drop amount increases causing measurement precision to deteriorate

Engineering Contradiction:
Improvecalibration speedVSAvoiddelay amount accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing calibration operations before the actual distance measurement operation. The TDC circuit is calibrated in advance when voltage drop is not a critical issue, and the calibration results are stored for use during measurement. This separates the calibration process from the measurement process, allowing fast calibration without affecting measurement precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements dynamics by switching between different operational modes of the TDC circuit - calibration mode and measurement mode. During calibration, the circuit accepts continuous pulse inputs for quick characterization. During measurement, the circuit uses the stored calibration data to compensate for voltage drop effects, dynamically adapting to different operational requirements.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If delay elements are used to digitize time information, then device complexity is reduced, but manufacturing precision deteriorates due to PVT variations

Engineering Contradiction:
ImproveTDC circuit structureVSAvoiddelay amount consistency
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies feedback by using the calibration process to measure the actual delay amounts of delay elements and using this information to correct subsequent measurements. The system continuously monitors and compensates for PVT variations by comparing measured values against calibration references, enabling the simple delay element structure to achieve high precision through corrective feedback.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements parameter changes by adjusting the interpretation of delay element outputs based on calibration data. Instead of relying on fixed delay characteristics, the system dynamically adjusts the mapping between delay element stages and time values based on measured PVT conditions, allowing the same hardware to maintain accuracy across varying environmental conditions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If bias current is adjusted to correct delay amount variability, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedelay amount accuracyVSAvoidcalibration mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/electrical adjustment approach (bias current tuning) with a computational correction approach. Instead of physically adjusting bias currents to compensate for PVT variations, the system uses calibration measurements and mathematical corrections to achieve the same effect, reducing hardware complexity while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12519461B2TDC apparatus, distance measuring apparatus, and distance measuring method
Publication Date: 2026.01.06 HOKUYO AUTOMATIC CO
  • US12519461B2 patent drawing
  • US12519461B2 patent drawing
  • US12519461B2 patent drawing

AI summary

A TDC apparatus includes a TDC circuit having a delay circuit including a plurality of stages of delay elements that sequentially delay a measurement signal, and a plurality of storage elements configured to respectively hold outputs of the plurality of stages of delay elements in response to a measurement clock input thereto, an edge detection unit configured to detect a detection stage of a delay element, among the plurality of stages of delay elements, that detects at least a rising edge of the measurement signal, based on switching of outputs of the plurality of storage elements, a time calculation unit configured to output a delay time of the measurement signal, and a delay unit configured to delay the measurement signal input thereto and input the delayed measurement signal to the delay circuit of the TDC circuit.