Telmisartan Amorphous Solid Dispersion for Rapid Tablet Release

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Solution Overview

Problem

Telmisartan, an angiotensin II receptor antagonist, exhibits poor solubility in aqueous systems at physiological pH, leading to challenges in achieving rapid and complete drug release from current commercial formulations.

Innovation Solution

A hot-melt extrusion process is employed to prepare telmisartan tablets by blending telmisartan with meglumine and a polymeric matrix excipient, followed by milling and compression, resulting in an amorphous solid dispersion that enhances dissolution characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If telmisartan is used in free acid form with conventional formulation methods, then manufacturing is simple, but dissolution performance is poor due to very poor solubility in aqueous systems at physiological pH

Engineering Contradiction:
Improvedissolution performanceVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the physical-chemical parameters of telmisartan by converting it from crystalline form to amorphous form through hot-melt extrusion processing. This parameter change dramatically improves solubility and dissolution performance, allowing the drug to release rapidly in physiological pH conditions without requiring complex formulation modifications

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining telmisartan with specific excipients (basic agents like meglumine or magnesium carbonate, and polymeric materials) through hot-melt extrusion. This composite approach enhances dissolution performance while maintaining manufacturing feasibility through a single-step processing method

Inventive Principle:
Principle #40Composite materials

2Productivity

If immediate release is achieved through conventional methods, then drug release is rapid, but solubility limitations prevent complete dissolution of telmisartan

Engineering Contradiction:
Improverelease speedVSAvoiddissolution completeness
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent utilizes phase transition by transforming telmisartan from crystalline phase to amorphous phase during hot-melt extrusion. This phase change eliminates the solubility limitations of the crystalline form, enabling both rapid release and complete dissolution of the drug substance in physiological conditions

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent introduces basic agents and polymeric materials as intermediaries that interact with telmisartan during hot-melt extrusion. These intermediaries facilitate complete dissolution by preventing drug precipitation and maintaining solubility throughout the release process, ensuring both speed and completeness of drug release

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process improves in-vitro dissolution performance of telmisartan across the physiologically relevant pH range, surpassing commercial formulations, with rapid drug release within 30-60 minutes.

Implementation Method 1

processing telmisartan, meglumine as the basic agent and optionally a polymeric matrix excipient by hot melt extrusion at a barrel temperature of 120-180°C to obtain an extrudate of telmisartan

Methodology Applied
Scientific EffectHot-melt extrusion:

Implementation Method 2

Hot-melt extrusion means processing a powdered premix of an active agent such as telmisartan and functional excipients (e.g. polymers and/or pH modifiers) in an extruder at elevated temperature and mechanical stress

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

The polymeric matrix excipient of the present disclosure is chosen to form an amorphous solid dispersion with the active agent telmisartan, i.e. telmisartan is embedded into the polymer matrix

Methodology Applied
Scientific EffectAmorphous solid dispersion:

Data Source

PatentEP3261621B1Immeadiate release oral tablet
Publication Date: 2025.10.15 BOEHRINGER INGELHEIM INT GMBH
  • EP3261621B1 patent drawing
  • EP3261621B1 patent drawing
  • EP3261621B1 patent drawing

AI summary

A process for the preparation of an immediate release tablet comprising the antihypertensive telmisartan and the tablet obtained by the process.