Temperature-Dependent SEM Mapping for Dopant Distribution Analysis

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Solution Overview

Problem

Current semiconductor technologies face challenges in accurately determining dopant concentrations and related information across semiconductor devices, particularly due to limitations in spatial resolution and scalability of existing techniques like atomic force microscopy and chemical methods.

Innovation Solution

The method involves performing scanning electron microscopy (SEM) processes on semiconductor samples at different temperatures to generate multiple SEM maps, which are then used to create dopant distribution maps, providing accurate dopant concentration information and other sample parameters such as electric field strength and defect concentrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If atomic force microscopy or chemical methods are used to determine dopant concentrations, then measurement capability is provided, but spatial resolution and scalability are limited

Engineering Contradiction:
Improvedopant concentration measurement accuracyVSAvoidspatial resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by performing SEM measurements at different temperatures. The dopant concentration is determined by analyzing how the secondary electron signal changes with temperature, using the relationship between temperature-dependent carrier concentration and dopant concentration to achieve accurate measurements with improved spatial resolution

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical measurement methods (atomic force microscopy) with an electromagnetic-based SEM technique. By using electron beam interaction and secondary electron detection with temperature variation, the method achieves both high spatial resolution and accurate dopant concentration measurement without the mechanical contact limitations

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If traditional methods are used for dopant analysis, then measurement is possible, but scalability and detectable concentration ranges are restricted

Engineering Contradiction:
Improvescalability of measurementVSAvoiddetectable dopant concentration range
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent achieves universality by making the SEM technique capable of measuring dopant concentrations across a broad range of values and different semiconductor materials through temperature-dependent measurements. The method can detect both lightly and heavily doped regions using the same apparatus and methodology, enhancing scalability and applicability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of time

If single-temperature SEM measurement is performed, then measurement speed is maintained, but dopant concentration accuracy is insufficient

Engineering Contradiction:
Improvemeasurement time efficiencyVSAvoiddopant concentration determination accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent applies periodic action by performing SEM measurements at multiple discrete temperature points. The dopant concentration is determined by analyzing the pattern of signal changes across these periodic temperature steps, which provides accurate results while maintaining reasonable measurement throughput through systematic temperature cycling

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy and scalability of dopant concentration determination, offering higher spatial resolution and broader detectable dopant concentration ranges compared to traditional methods, facilitating better semiconductor device design and testing.

Implementation Method 1

performing scanning electron microscopy (SEM) processes on semiconductor samples at different temperatures to generate multiple SEM maps

Methodology Applied
Scientific EffectElectron emission: Electron Beam

Data Source

PatentUS20250022681A1Scanning electron microscopy-based sample analysis
Publication Date: 2025.01.16 INFINEON TECHNOLOGIES AG
  • US20250022681A1 patent drawing
  • US20250022681A1 patent drawing
  • US20250022681A1 patent drawing

AI summary

A method of determining sample information associated with a sample is provided. In an embodiment, when a sample has a first temperature, a first measure of electrons of the sample is determined. When the sample has a second temperature different than the first temperature, a second measure of electrons of the sample is determined. Sample information associated with the sample is determined based upon the first measure of electrons and the second measure of electrons. The sample information includes a dopant concentration of the sample, a measure of electric field strength of the sample, a defect concentration of the sample, a Fermi level of the sample and/or an indication of a space charge region of the sample.