Color-Coded Ternary Scale Reading for Compact Length Measurement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing length measuring instruments face inefficiencies due to the need for manual data entry and the requirement for large, complex binary code systems, which result in increased device size and potential reading errors.

Innovation Solution

A length measuring instrument utilizing a measure with ternary color patterns, where each digit is represented by a different color, arranged in ascending or descending order, and using a microcomputer to read and convert these patterns into decimal measurements, reducing device size and minimizing reading errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If binary codes with multiple digits are used to represent measurement data, then the measurement range is improved, but the code length and device size increase

Engineering Contradiction:
Improvemeasurement rangeVSAvoidcode length
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent changes the base parameter of the code system from binary (base-2) to ternary (base-3). This parameter change allows the same measurement range to be achieved with fewer digits, as ternary codes provide more information per digit. For example, a 3-digit ternary code can represent 27 different values (3³), while a binary code would require 5 digits (2⁵=32) to represent the same range, thus reducing code length and device size.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If binary code reading systems are used, then the measurement capability is improved, but reading errors increase due to complex code structures

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidreading accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent assigns different colors to different ternary digits (0, 1, 2), creating a color-based code system. This allows the reading device to distinguish between different code values through color detection rather than complex binary pattern recognition. The color-coded ternary patterns simplify the reading process and reduce errors, as color differentiation is more robust than detecting subtle variations in binary dot patterns.

Inventive Principle:
Principle #32Color changes

3Device complexity

If manual data entry is required for measurement results, then the device complexity is reduced, but productivity decreases due to duplication of effort

Engineering Contradiction:
Improvedevice simplicityVSAvoiddata entry efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements a self-service system where the measuring device automatically reads the ternary color patterns from the measure, converts them to decimal values, and transmits the measurement data to the terminal. This eliminates the need for manual data entry by size memo writers, as the system performs the data capture, conversion, and transmission functions autonomously, thereby improving productivity without significantly increasing device complexity.

Inventive Principle:
Principle #25Self-service

4Reliability

If ternary color patterns with Hamming distance of 1 are used, then reading errors are minimized, but the code complexity increases

Engineering Contradiction:
Improvereading error resistanceVSAvoidcode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses ternary (base-3) notation instead of binary (base-2), which fundamentally changes the code structure parameters. This parameter change enables the implementation of Hamming distance of 1 between adjacent code patterns, meaning that only one digit needs to change between consecutive measurement values. This simplifies the code structure compared to binary systems while maintaining high reading accuracy, as the color-based ternary digits with unit Hamming distance are easier to distinguish and less prone to misreading.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a more compact device with reduced sensor requirements and minimizes reading errors by ensuring only one-digit color changes between adjacent patterns, enhancing measurement accuracy and efficiency.

Implementation Method 1

a reading unit that optically reads patterns printed on the measure

Methodology Applied
Scientific EffectOptical detection: Light

Data Source

PatentUS10803271B2Length measuring instrument, code, and code conversion method
Publication Date: 2020.10.13 FCL COMPONENTS LTD
  • US10803271B2 patent drawing
  • US10803271B2 patent drawing
  • US10803271B2 patent drawing

AI summary

A length measuring instrument for measuring length with a measure includes: a measure on which a code is printed, a plurality of patterns each allotted to a different number being arranged, each of the patterns having digits to which an N-notation number (N being 3 or greater) is allotted, each of the digits having a different color corresponding to the allotted numerical value, the patterns being arranged in ascending order or descending order, a Hamming distance between patterns adjacent to each other in an array direction being 1, an amount of change in numerical value at the same digit between the adjacent patterns being 1 in the code; a reading unit that optically reads patterns printed on the measure; and a measuring unit that measures a length of a measurement target from a result of the reading by the reading unit.