Test Hardware Module for High-Speed Semiconductor Testing

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Solution Overview

Problem

Current automatic test equipment for semiconductor devices is costly and time-consuming due to the need for complex instruments and long signal paths, limiting data rates and increasing development costs and lead times.

Innovation Solution

The introduction of a test hardware module within a tester interface unit (TIU) that interacts with existing instruments to provide control functions and analyze signals, reducing the need for dedicated connections and allowing for shorter signal paths, thereby enhancing test system flexibility and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple instruments with separate test functions are used to provide flexible testing capability, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvetesting capabilityVSAvoidtest system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal test interface unit that can perform multiple test functions through a single integrated platform. The interface unit includes a processor and memory that can be configured to execute different test algorithms and protocols, eliminating the need for separate dedicated instruments for each test function while maintaining flexibility and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional tester interface units with long signal paths are used, then connection flexibility is improved, but data rate is limited

Engineering Contradiction:
Improveconnection flexibilityVSAvoiddata rate
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent extracts the signal generation and processing functions from the traditional long cable-connected instruments and relocates them directly into the interface unit positioned adjacent to the device under test. This extraction of functionality eliminates the long signal paths through cables while maintaining connection flexibility through the integrated interface design, thereby enabling higher data rates.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If custom test circuitry is mounted on device interface boards to provide specialized test functions, then adaptability is improved, but manufacturing cost and lead time increase

Engineering Contradiction:
Improvetest function customizationVSAvoiddevelopment cost and lead time
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent provides a universal interface unit with programmable test algorithms that can be configured through software rather than requiring custom hardware circuitry for each test function. This universal platform with programmable functionality reduces manufacturing complexity and lead time while maintaining the ability to provide specialized test functions through software configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If dedicated connections are made for each test function, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidconnection complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple dedicated signal paths into a single integrated interface unit that handles all test functions. By combining signal generation, processing, and measurement functions within one unit positioned adjacent to the device under test, the system maintains signal integrity through shorter, more controlled paths while eliminating the complexity of multiple separate dedicated connections.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10139449B2Automatic test system with focused test hardware
Publication Date: 2018.11.27 TERADYNE INC
  • US10139449B2 patent drawing
  • US10139449B2 patent drawing
  • US10139449B2 patent drawing

AI summary

A tester interface unit comprising a test hardware module. The test hardware module may have a simple construction, relying on control and/or signal processing in one or more tester instruments to generate or analyze test signals for a device under test. The test hardware module may be disposed within the tester interface unit, providing a short and high integrity signal path length to the device under test. The tester interface unit may include a purge gas chamber and a cooling chamber, with the hardware module penetrate a separator between those chambers, sealing an opening between the purge gas chamber and the cooling chamber. A heat spreader may move heat generated on the portion of the test hardware module in the purge gas chamber to the cooling chamber.