Thin Film Transistor Drain Electrode Active Layer Protection

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Solution Overview

Problem

Oxide thin film transistors of the back-channel-etching type lack protection for the active layer, making it vulnerable to subsequent manufacturing processes and environments, which affects their performance.

Innovation Solution

The thin film transistor design includes a drain electrode that completely covers one end of the active layer, with specific configurations such as rectangular or connected electrodes, to provide maximum protection and reduce gate/drain capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If no etch stopping layer is arranged between source/drain electrode and active layer, then device structure is simpler, but active layer is adversely affected by subsequent manufacturing process and environment

Engineering Contradiction:
Improvestructure complexityVSAvoidactive layer protection
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The drain electrode is designed to completely cover the second end of the active layer, serving as an intermediary protective layer between the active layer and the external environment. This covering structure protects the active layer from adverse effects of subsequent manufacturing processes and environmental factors without requiring an additional etch stopping layer, thus maintaining structural simplicity while improving reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The drain electrode performs multiple functions: it serves as both the electrical contact component and the protective covering layer for the active layer. By making the drain electrode extend beyond and completely cover the active layer end, it simultaneously provides electrical connection and environmental protection, eliminating the need for a separate protective layer

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If drain electrode completely covers the active layer, then active layer protection is improved, but gate/drain capacitance increases

Engineering Contradiction:
Improveactive layer protectionVSAvoidgate/drain capacitance
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The drain electrode is designed with different widths at different locations: it completely covers the active layer at the second end for protection, but has a narrower width in the overlapping region with the gate electrode to minimize capacitance. This local variation in width optimizes both protection and electrical performance

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9590055B2Thin film transistor, method for manufacturing the same, array substrate, and display device
Publication Date: 2017.03.07 BOE TECHNOLOGY GROUP CO LTD
  • US9590055B2 patent drawing
  • US9590055B2 patent drawing
  • US9590055B2 patent drawing

AI summary

The present disclosure provides a thin film transistor and its manufacturing method, an array substrate, a display device. The thin film transistor includes a gate electrode, a gate insulating layer, an active layer, a source electrode and a drain electrode. The source electrode and the drain electrode are formed above the active layer and located at a first end and a second end of the active layer which are opposite to each other, respectively. The drain electrode completely covers the second end of the active layer.