TFT Substrate with Dual Gate Insulator Thickness for High Pressure and Low Voltage Driving

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Solution Overview

Problem

Existing thin film transistor substrates for liquid crystal display devices face challenges in achieving high pressure resistance and low voltage driving while maintaining a simple production process, as they require complex structures and additional marker formation steps, which increase production time and costs.

Innovation Solution

A thin film transistor substrate with a GOLD structure LDD region and a simple production process, featuring a bottom gate electrode, thick gate insulating film, island-shaped semiconductor films, and a top gate electrode, allowing for high pressure resistance and low voltage driving without the need for an extra marker formation step, achieved through laser irradiation and impurity injection techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick gate insulating film is used to ensure high pressure resistance in the display section, then pressure resistance is improved, but power consumption increases due to the need for high voltage driving

Engineering Contradiction:
Improvepressure resistanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies different gate insulating film thicknesses to different functional regions: a first gate insulating film with thickness of 80-150 nm for high pressure resistance in display section, and a second gate insulating film with thickness of 30-70 nm for low voltage driving in logic circuit section. This local differentiation allows each region to operate with optimal characteristics without compromising the other.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If additional marker formation steps are added to achieve simultaneous formation of high pressure resistance and low voltage transistors, then manufacturing precision is improved, but productivity decreases

Engineering Contradiction:
Improvetransistor formation precisionVSAvoidproduction speed
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent uses a single marker that serves multiple functions: it defines the boundary between high pressure resistance and low voltage transistor regions, and acts as a common reference for forming both types of transistors. This multi-functional marker eliminates the need for separate markers for different transistor types, reducing production steps while maintaining precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If complex structures are used to achieve both high pressure resistance and low voltage driving capabilities, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvetransistor performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the gate insulating film structure into two distinct segments: a first gate insulating film for high pressure resistance transistors and a second gate insulating film for low voltage transistors. This segmentation allows each transistor type to have optimized structure without requiring a completely new design, balancing complexity and performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the simultaneous formation of high pressure resistance and low voltage transistors with reduced leak current and power consumption, improving the efficiency and cost-effectiveness of the manufacturing process.

Implementation Method 1

irradiation of laser beam

Methodology Applied
Scientific EffectLaser irradiation: Laser

Implementation Method 2

polycrystallizing the amorphous semiconductor film by irradiation of laser beam

Methodology Applied
Scientific EffectPolycrystallization: Crystallisation

Implementation Method 3

impurity injection techniques

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS7432138B2Thin film transistor substrate and manufacturing method for the same
Publication Date: 2008.10.07 SHARP KK
  • US7432138B2 patent drawing
  • US7432138B2 patent drawing
  • US7432138B2 patent drawing

AI summary

A thin film transistor substrate is provided whose structure allows for the formation of (i) a thick gate insulating film, (ii) a high pressure resistance TFT having a LDD region of a GOLD structure, and (iii) a low voltage TFT having a thin gate insulating film, with less number of production steps.