Thermal Expansion Plate for Passive Heat Transfer Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for controlling heat transfer between a solid base and the ambient medium are inefficient and limited in scope, as they either require complex actuators, external energy sources, or do not fully utilize the available surface area for heat regulation.

Innovation Solution

The method involves using one or more plates made of materials with high thermal expansion coefficients, which deform when temperature changes, creating cavities filled with ambient medium particles to regulate heat transfer, with fixation points selected to maximize the convex shape and reduce contact area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex actuators and external energy sources are used to control heat transfer, then heat transfer regulation capability is improved, but device complexity and operational restrictions increase

Engineering Contradiction:
Improveheat transfer regulation capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The plate structure utilizes its own thermal expansion properties to automatically regulate heat transfer. When temperature increases, the plate expands and forms a cavity that reduces heat transfer; when temperature decreases, the plate contracts and improves thermal contact. This self-regulating mechanism eliminates the need for external actuators, control systems, or energy sources, directly resolving the contradiction between heat transfer regulation capability and device complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention employs thermal expansion of the plate material as the core mechanism for heat transfer control. The plate is designed with specific material properties and geometric characteristics that enable it to expand and contract in response to temperature changes, automatically creating or eliminating cavities that regulate heat transfer. This principle transforms the thermal field into a functional control mechanism, eliminating complex mechanical actuators and external energy requirements.

Inventive Principle:
Principle #37Thermal expansion

2Stability of the object's composition

If plates are rigidly fixed to maximize structural stability, then structural stability is improved, but heat transfer control efficiency deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidheat transfer control efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The invention transitions from rigid fixed connections to dynamic connection mechanisms that allow the plate to move and deform in response to temperature changes. The plate is connected to the base structure through mechanisms that maintain structural stability at rest temperature but allow thermal deformation when temperature changes, enabling the plate to expand and form cavities for heat transfer control. This dynamic connection approach resolves the contradiction between structural stability and heat transfer control efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the connection parameters from rigid fixed connections to flexible or movable connections that allow thermal deformation. By adjusting the connection stiffness and mobility parameters, the structure maintains stability at operating temperatures while allowing the plate to expand and contract for heat transfer regulation. This parameter optimization resolves the contradiction between structural stability and heat transfer control efficiency.

Inventive Principle:
Principle #35Parameter changes

3Strength

If plates are fixed along long edges to maximize structural strength, then structural strength is improved, but the useful surface area for heat regulation is reduced

Engineering Contradiction:
Improvestructural strengthVSAvoiduseful surface area
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

The invention segments the plate connections by fixing the plate at discrete points rather than continuously along the edges. This segmentation allows the plate to expand and deform freely in the areas between fixation points, maximizing the useful surface area for heat transfer control while maintaining sufficient structural strength through the distributed fixation points. The segmentation approach resolves the contradiction between structural strength and useful surface area for heat regulation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different connection qualities to different regions of the plate. The fixation points are strategically positioned to provide sufficient structural support where needed while leaving other areas free to deform for heat transfer control. By optimizing the local connection characteristics, the design achieves both structural strength and maximum useful surface area for thermal regulation.

Inventive Principle:
Principle #3Local quality

4Shape

If plate deformation is limited to minimize structural distortion, then structural distortion is reduced, but heat transfer control effectiveness deteriorates

Engineering Contradiction:
Improvestructural distortionVSAvoidheat transfer control effectiveness
Core Design Contradiction:
ShapeVSProductivity

Solution Approach 1:

The invention utilizes controlled curvature and arch formation as the primary deformation mode. Instead of random or excessive distortion, the plate deforms into a controlled arch or spherical shape that effectively creates cavities for heat transfer control. This curved deformation pattern minimizes unwanted structural distortion while maximizing heat transfer control effectiveness, as the arch shape provides optimal cavity volume and thermal insulation properties.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention exploits the phase transition-like behavior of thermal expansion, where the plate transitions from a flat state at rest temperature to a deformed arch state at elevated temperatures. This controlled phase transition enables the plate to automatically regulate heat transfer by changing its geometric configuration in response to temperature changes, achieving effective heat transfer control without excessive or uncontrolled structural distortion.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively controls heat transfer by increasing the efficiency of material usage and enhancing the heat-insulating effect, reducing conductive and convective heat transfer while allowing for adjustable heat exchange based on temperature differences.

Implementation Method 1

At least one of the mentioned plates is capable of deforming when its temperature changes relative to the rest temperature so that a cavity is formed between this plate and the base or the adjacent plate

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS12025386B2Method for controlling heat transfer between a mainly solid base and the ambient medium
Publication Date: 2024.07.02 SERGEI PRIMAKOV
  • US12025386B2 patent drawing
  • US12025386B2 patent drawing
  • US12025386B2 patent drawing

AI summary

Method for controlling heat transfer between a mainly solid base and the ambient mediumThis invention belongs to the field of construction of shielding and heat-shielding structures. The technical result is changing the degree of useful effect from the regulation of heat transfer depending on the temperature of the plates of the heat control structure.In the method for regulating heat transfer between a mainly solid base and ambient medium, one plate (2) or at least two plates (2, 5) stacked in layers and interconnected are installed on base (1) at rest temperature, while at least one (2) of the said plates, when its temperature changes relative to the rest temperature, is capable of deforming so that a cavity is formed between this plate and the base or the plate adjacent in the layer, filled with particles of the ambient medium, and fixation points (3) of plate (2) to base (1) or plate (5) adjacent in the layer are selected so that this plate (2) takes a convex shape during deformation.