Vehicle Thermal Power Allocation for Prioritized Component Heating

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Solution Overview

Problem

Conventional thermal management systems in electric vehicles fail to customize power distribution to high-voltage components, leading to inadequate heating or cooling under extreme conditions, and do not prioritize power allocation based on component needs and available power.

Innovation Solution

A thermal management module allocates power to thermal components based on a power budget, considering component priority, power consumption, and a growth buffer, ensuring each component receives a minimum operating power, with excess power distributed evenly across active components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional thermal management systems allocate power uniformly to thermal components, then system simplicity is maintained, but power distribution efficiency deteriorates under extreme conditions

Engineering Contradiction:
Improvesystem simplicityVSAvoidpower distribution efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the power allocation process into three distinct stages: (1) allocating minimum operating power to each active thermal component, (2) allocating additional power based on power growth buffers, and (3) equally distributing any remaining excess power. This segmentation enables efficient power distribution under extreme conditions while maintaining manageable system complexity through structured control logic.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If power is allocated without customization based on component needs, then control logic simplicity is maintained, but thermal management effectiveness deteriorates

Engineering Contradiction:
Improvecontrol logic simplicityVSAvoidthermal management effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements local quality by assigning different power allocation characteristics to different thermal components based on their specific needs. Each component receives a customized power allocation that considers its minimum operating power requirements, power growth buffer, and thermal management effectiveness, rather than applying a uniform allocation strategy to all components.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system incorporates feedback mechanisms by continuously monitoring thermal component status and adjusting power allocations accordingly. The control logic evaluates component needs and available power, then dynamically distributes power to maintain thermal management effectiveness while adapting to changing operating conditions.

Inventive Principle:
Principle #23Feedback

3Reliability

If minimum operating power is guaranteed to all components, then component reliability is improved, but available power for high-priority components deteriorates

Engineering Contradiction:
Improvecomponent operational reliabilityVSAvoidavailable power for high-priority components
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies preliminary action by first allocating minimum operating power to each active thermal component before distributing additional power. This ensures that all components have sufficient power to operate reliably, and then high-priority components can receive additional power through the growth buffer mechanism and excess power distribution, thereby maintaining component reliability while prioritizing power allocation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250249852A1Thermal component prioritization control logic and methods
Publication Date: 2025.08.07 HYROAD NETWORKS LLC
  • US20250249852A1 patent drawing
  • US20250249852A1 patent drawing
  • US20250249852A1 patent drawing

AI summary

Disclosed are methods for managing power distribution to a plurality of thermal components of a vehicle. A method may include, responsive to receiving a power budget, allocating, by a thermal management module (TMM), a first power allocation to each active thermal component of the plurality of thermal components. A method may further include allocating, by the TMM, a second power allocation to each active thermal component of the plurality of thermal components based on a power consumption of each active thermal component of the plurality of thermal components. A method may further include allocating, by the TMM, a third power allocation to each active thermal component of the plurality of thermal components by equally distributing any excess power from the power budget following the first power allocations and the second power allocations.