Thermal Shutdown Comparator With Dynamic Bias Current Control

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Solution Overview

Problem

Conventional semiconductor-based temperature-sensing circuits face a trade-off between accuracy and power dissipation, requiring high collector current for precision, which increases current consumption and is undesirable in battery-powered applications.

Innovation Solution

A dual-sensing circuit configuration where a first sensing circuit asserts a signal when a physical parameter crosses a first threshold, and a second sensing circuit disables the bias current when the parameter falls below a second threshold, allowing reduced current draw at lower temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a high collector current is used in the temperature-sensing bipolar transistor, then the temperature sensing accuracy is improved, but the current consumption and quiescent current of the integrated circuit increase

Engineering Contradiction:
Improvetemperature sensing accuracyVSAvoidcurrent consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the bias current dynamic rather than static. The bias current to the temperature-sensing transistor is adjusted based on the output signal from the comparator: when the temperature exceeds the threshold, the comparator output goes high and enables a higher bias current for accurate sensing; when the temperature is within normal range, the bias current is reduced or disabled, minimizing quiescent current consumption. This dynamic adjustment resolves the contradiction between maintaining sensing accuracy and reducing power consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the bias current parameter based on temperature conditions. By using the comparator output signal to control the bias current magnitude, the system transitions between different current states: a higher current state when temperature threshold is exceeded (ensuring accurate detection) and a lower current state during normal operation (reducing power consumption). This parameter change strategy directly addresses the trade-off between measurement precision and energy usage.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the bias current for the temperature-sensing transistor is decreased, then the quiescent current of the integrated circuit is reduced, but the temperature sensing precision deteriorates

Engineering Contradiction:
Improvequiescent currentVSAvoidtemperature sensing precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The system dynamically adjusts the bias current based on temperature conditions rather than using a fixed low current. The comparator monitors the temperature-sensing transistor's base-emitter voltage and controls the bias current accordingly: when temperature is normal, low bias current minimizes quiescent consumption; when temperature exceeds threshold, the comparator triggers and increases bias current to maintain precise temperature detection capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The comparator is configured to detect when the temperature threshold is approached and takes preliminary action by adjusting the bias current before precise measurement is critically needed. This preliminary action ensures that when temperature sensing precision becomes critical (at threshold conditions), the appropriate bias current is already in place, while allowing current reduction during safe operating conditions.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If a substantial collector current is used to provide accurate temperature indication independent of manufacturing variations, then the manufacturing process control requirements increase and costs increase

Engineering Contradiction:
Improvetemperature indication accuracyVSAvoidmanufacturing process control
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent employs feedback through the comparator that continuously monitors the temperature-sensing transistor's voltage output and compares it against a reference. This feedback mechanism compensates for manufacturing variations: if process variations cause the sensing transistor to require different current levels for accurate operation, the feedback loop adjusts the bias current accordingly, maintaining temperature indication accuracy without requiring stringent manufacturing process control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the bias current parameter dynamically to compensate for manufacturing variations. Rather than relying on tightly controlled manufacturing to ensure consistent transistor characteristics, the patent allows for variations and compensates through real-time parameter adjustment via the comparator-controlled bias current, thereby maintaining measurement precision while relaxing manufacturing requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate temperature sensing with minimal power dissipation by reducing current consumption at lower ambient temperatures, maintaining precision only when necessary for over-temperature protection.

Implementation Method 1

The base-emitter junction voltage with changing temperature has a slope that is approximately −2 mV/K, with excellent linearity for a fixed collector current over the whole range of temperatures experienced in an automotive environment.

Methodology Applied
Scientific EffectBase-emitter junction voltage temperature dependence:

Data Source

PatentUS20100060341A1Ultra Low Current Consumption Comparator for Thermal Shutdown
Publication Date: 2010.03.11 INFINEON TECH AUSTRIA AG
  • US20100060341A1 patent drawing
  • US20100060341A1 patent drawing
  • US20100060341A1 patent drawing

AI summary

An embodiment of the invention relates to a temperature-sensing device and a related method. In an embodiment, the device senses a temperature with a first sensing circuit configured to assert a signal when temperature is above a first temperature threshold level, and a second sensing circuit configured to substantially disable a bias current that powers the first sensing circuit when a sensed level of temperature is below a second, lower temperature threshold level. Accordingly, the device is able to draw substantially reduced current from a power source when the sensed temperature level is less than the second threshold level. Other physical parameters such as strain or pressure may also be sensed using the same technique.