Thermostable Esterase Variants for Industrial Polyester Degradation

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Solution Overview

Problem

Existing esterases lack sufficient thermostability for efficient industrial degradation of polyester materials, particularly polyethylene terephthalate, limiting their effectiveness in plastic waste reduction.

Innovation Solution

Development of novel esterase variants with enhanced thermostability through specific amino acid modifications, disulphide bridges, salt bridges, and structural alterations, maintaining at least 75% identity to the parent sequence and exhibiting improved stability and activity at high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional esterases are used for polyester degradation, then the enzymatic hydrolysis can occur, but the thermostability is insufficient for efficient industrial application

Engineering Contradiction:
ImprovethermostabilityVSAvoiddegradation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies parameter changes by modifying amino acid residues at specific positions (D203, S248, N204, S212) in the esterase sequence. These parameter changes at the molecular level alter the protein's thermal stability characteristics, enabling the enzyme to maintain reliability at higher temperatures required for efficient industrial polyester degradation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite structural features by introducing disulphide bridges between cysteine residues and salt bridges through charged amino acid interactions. These composite structural elements reinforce the protein's three-dimensional structure, simultaneously improving both thermostability and degradation efficiency at industrial temperatures.

Inventive Principle:
Principle #40Composite materials

2Reliability

If amino acid modifications are introduced to improve thermostability, then the melting temperature increases, but the sequence identity to parent esterase decreases

Engineering Contradiction:
ImprovethermostabilityVSAvoidsequence identity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by introducing amino acid modifications only at specific localized positions (D203, S248, N204, S212) rather than throughout the entire sequence. This localized approach allows the protein to gain improved thermostability through targeted structural enhancements while preserving the overall sequence identity and functional integrity of the parent esterase.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified esterases demonstrate increased thermostability, with up to 5-fold higher melting temperatures and activity enhancements, enabling effective degradation of polyester materials at industrial temperatures.

Implementation Method 1

Esterases are able to catalyze the hydrolysis of a variety of polymers, including polyesters

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

enzymes may accelerate hydrolysis of polyester containing material

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3485007B1Novel esterases and uses thereof
Publication Date: 2025.10.29 CARBIOS

AI summary

The present invention relates to novel esterase, more particularly to esterase variants having improved thermostability compared to the esterase of SEQ ID N°1 and the uses thereof for degrading polyester containing material, such as plastic products. The esterases of the invention are particularly suited to degrade polyethylene terephthalate, and material containing polyethylene terephthalate.