Esterase Variants for Thermostable PET Degradation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing esterases lack sufficient activity and thermostability for efficient degradation of polyesters, particularly polyethylene terephthalate (PET), which is a significant ecological challenge due to plastic waste accumulation.

Innovation Solution

Development of novel esterases with specific amino acid substitutions, such as F209I and N212D, enhancing their activity and thermostability, allowing for improved polyester degradation, especially PET, through increased adsorption and stability at elevated temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wild-type esterase is used, then the enzyme can degrade polyester, but the activity and thermostability are insufficient for efficient degradation

Engineering Contradiction:
Improvepolyester degradation efficiencyVSAvoidthermostability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying specific amino acid residues in the esterase sequence (e.g., F209I, N212D, T168Q substitutions) to alter the enzyme's physical and chemical properties. These sequence variations directly change the enzyme's thermostability and catalytic activity parameters, enabling it to maintain functionality at higher temperatures and degrade polyester more efficiently without requiring external environmental changes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by introducing specific amino acid substitutions at targeted positions within the esterase molecule (such as positions 209, 212, and 168) while leaving the rest of the protein structure intact. This localized modification approach allows the enzyme to gain enhanced thermostability and activity in specific regions without compromising the overall structural integrity and function of the entire enzyme molecule.

Inventive Principle:
Principle #3Local quality

2Productivity

If existing esterases are used, then polyester degradation can occur, but the process is not competitive due to low efficiency

Engineering Contradiction:
Improvedegradation rateVSAvoidenzyme modification complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs parameter changes through site-directed mutagenesis to modify specific amino acid positions in the esterase sequence. By changing parameters such as hydrophobicity, charge, and steric properties at key residues (e.g., F209I, N212D), the enzyme achieves enhanced degradation rates while maintaining a relatively simple modification strategy that involves only a few targeted substitutions rather than comprehensive restructuring.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified esterases exhibit enhanced activity and thermostability, enabling more efficient PET degradation, producing monomers and oligomers that can be recycled, thus addressing the plastic waste issue effectively.

Implementation Method 1

Esterases are able to catalyze the hydrolysis of a variety of polymers, including polyesters

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

enzymes may accelerate hydrolysis of polyester containing material, and more particularly of plastic products

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 3

allowing for improved polyester degradation, especially PET, through increased adsorption and stability at elevated temperatures

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12460188B2Esterases and uses thereof
Publication Date: 2025.11.04 CARBIOS

AI summary

The present invention relates to novel esterases, more particularly to esterase variants having improved activity and/or improved thermostability compared to the esterase of SEQ ID NO: 1 and the uses thereof for degrading polyester containing material, such as plastic products. The esterases of the invention are particularly suited to degrade polyethylene terephthalate, and material containing polyethylene terephthalate.