Photoelectric Thin-Film Sensor Structure for High Quantum Efficiency

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Solution Overview

Problem

Traditional indirect active pixel sensors require a large light-receiving area to achieve higher quantum efficiency, leading to increased sensor size.

Innovation Solution

The use of a photoelectric thin film transistor replaces the photodiode, with a structure comprising a base substrate, active layers, sources and drains, insulating layers, gates, and a scintillator layer, allowing for a smaller sensor size due to higher quantum efficiency and shared light processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a photodiode with larger light receiving area is used to achieve higher quantum efficiency, then the photoelectric conversion efficiency is improved, but the sensor size increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoidsensor size
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent changes the fundamental parameter of the photoelectric conversion mechanism by replacing the photodiode structure with a photoelectric thin film transistor structure. This structural parameter change enables high quantum efficiency without requiring a large light receiving area, thus resolving the contradiction between quantum efficiency and sensor size.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the traditional photodiode-based photoelectric conversion mechanism with a photoelectric thin film transistor mechanism. This substitution allows for higher quantum efficiency to be achieved through the transistor's inherent properties rather than through increasing the physical area, thereby reducing sensor size while maintaining or improving photoelectric conversion performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Area of stationary object

If a photoelectric thin film transistor is used to replace photodiode to reduce sensor size, then the sensor size is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvesensor sizeVSAvoiddevice structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The photoelectric thin film transistor serves multiple functions simultaneously: it acts as both the photoelectric conversion element and the signal amplification element. This multi-functionality reduces the need for separate photodiode and transistor structures, thereby simplifying the overall device structure while achieving compact sensor size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the photoelectric conversion function and the signal processing function into a single photoelectric thin film transistor structure. By combining these functions that were previously separated in traditional photodiode-based sensors, the device structure is simplified despite the advanced functionality required for compact design.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If traditional indirect active pixel sensor structure is used, then the manufacturing process is simpler, but the sensor size is larger

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidsensor size
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent changes the key structural parameter from traditional photodiode-based indirect active pixel sensor to photoelectric thin film transistor-based structure. This parameter change enables compact sensor size while the thin film fabrication processes maintain manufacturing simplicity through established semiconductor manufacturing techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the size of the sensor while maintaining high quantum efficiency and simplifying the manufacturing process, thereby improving productivity and reducing production costs.

Implementation Method 1

The scintillator layer 13 first absorbs X-rays to generate visible light

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

the photodiode 12 converts a light signal into an electrical signal

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS11804508B2Sensor, manufacturing method thereof, and photoelectric conversion device
Publication Date: 2023.10.31 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US11804508B2 patent drawing
  • US11804508B2 patent drawing
  • US11804508B2 patent drawing

AI summary

A sensor, a manufacturing method thereof, and a photoelectric conversion device are provided. The sensor includes a first gate disposed on a second insulating layer, wherein a position of the first gate corresponds to a position of a first active layer and a material of the first gate is a metal material; a second gate disposed on the second insulating layer or between a second active layer and a base substrate, wherein a position of the second active layer corresponds to a position of the second gate.