Thin Ferroelectric Waveguide Curvature Loss

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Solution Overview

Problem

Optical waveguide devices face challenges in miniaturization due to increased radiation loss and insertion loss at curved parts, and high cross-talk at crossing parts, which are exacerbated by the need for thinner substrates to achieve velocity matching between microwave and light waves.

Innovation Solution

The optical waveguide device features a substrate thickness of 30 μm or smaller with a curved part radius of curvature of 30 mm or smaller, and a crossing part with a reduced whole crossing angle, utilizing a low dielectric substrate and recesses or grooves to confine light and reduce radiation loss and cross-talk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the substrate thickness is reduced to achieve velocity matching, then the modulation bandwidth is widened, but the mechanical strength is weakened and processing difficulty increases

Engineering Contradiction:
Improvemodulation bandwidthVSAvoidmechanical strength
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The patent uses a composite structure consisting of a thin optical waveguide substrate (30 μm or less) bonded to a thick reinforcing substrate. This composite structure combines the optical properties of the thin substrate with the mechanical strength of the reinforcing substrate, resolving the contradiction between achieving velocity matching through thinning and maintaining mechanical strength.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If the radius of curvature of the curved part is reduced for miniaturization, then the device size is reduced, but the optical radiation loss increases

Engineering Contradiction:
Improvedevice sizeVSAvoidoptical radiation loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent changes the physical parameters of the substrate by reducing its thickness to 30 μm or less. This parameter change allows the optical mode to be more tightly confined to the waveguide core, enabling smaller radius of curvature bends (30 mm or less) without excessive radiation loss, thus achieving miniaturization while controlling optical loss.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If the whole crossing angle at the crossing part is reduced for miniaturization, then the device width is reduced, but the insertion loss and cross talk increase

Engineering Contradiction:
Improvedevice widthVSAvoidinsertion loss and cross talk
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent reduces the substrate thickness to 30 μm or less, which changes the optical confinement characteristics. This parameter change allows for smaller crossing angles with reduced insertion loss and cross talk by improving the vertical confinement of the optical mode, thereby enabling device miniaturization in the width direction.

Inventive Principle:
Principle #35Parameter changes

4Speed

If the substrate thickness is reduced to 30 μm or less, then the velocity matching is achieved, but the processing difficulty and surface roughness damage increase

Engineering Contradiction:
Improvevelocity matchingVSAvoidprocessing difficulty
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent segments the substrate structure into a thin optical waveguide substrate (30 μm or less) and a separate reinforcing substrate. The thin substrate is processed to achieve velocity matching, then bonded to the reinforcing substrate. This segmentation allows the thin substrate to be processed with controlled difficulty while the reinforcing substrate provides mechanical support.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces radiation loss and cross-talk while allowing for miniaturization of the optical waveguide device, maintaining mechanical strength and optimizing light confinement.

Implementation Method 1

the optical waveguide has a curved part whose radius of curvature is 30 mm or smaller

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

an optical waveguide substrate having ferroelectricity

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Data Source

PatentUS7382942B2Optical waveguide devices
Publication Date: 2008.06.03 NGK INSULATORS LTD
  • US7382942B2 patent drawing
  • US7382942B2 patent drawing
  • US7382942B2 patent drawing

AI summary

It is provided an optical waveguide device in which the radius of curvature of a curved part of an optical waveguide can be lowered and the radiation loss of light in the curved part can be reduced. An optical waveguide device 2 has a ferroelectric optical waveguide substrate and an optical waveguide 5 formed in or on the substrate and modulating electrodes 4A, 4B and 4C. The thickness of the optical waveguide substrate is 30 μm or smaller at least in a region where the optical waveguide is formed. The optical waveguide has curved part having a radius of curvature of 30 mm or smaller.